Introduction 1-3
Any rework or repair on Environmentally Preferred Products must be done using the appropriate 
lead-free solder wire and solder paste as stated in the following tables:
Parts Replacement and Substitution
When damaged parts are replaced, identical parts should be used. If the identical replacement 
component is not locally available, check the parts list for the proper Motorola part number and 
order the component from the nearest Motorola Communications parts center listed in the “Piece 
Parts” section of this manual.
Rigid Circuit Boards
The family of radios uses bonded, multi-layer, printed circuit boards. Since the inner layers are 
not accessible, some special considerations are required when soldering and unsoldering 
components. The through-plated holes may interconnect multiple layers of the printed circuit. 
Therefore, care should be exercised to avoid pulling the plated circuit out of the hole.
When soldering near the connector pins: 
• Avoid accidentally getting solder in the connector. 
• Be careful not to form solder bridges between the connector pins 
• Closely examine your work for shorts due to solder bridges.
Chip Components
Use the RLN4062 Hot-Air Repair Station for chip component replacement. Adjust the 
temperature control to 390 °C (735 °F), and adjust the airflow to a minimum setting. Airflow can 
vary due to component density.
• To remove a chip component: 
1. Use a hot-air hand piece and position the nozzle of the hand piece approximately 0.3 cm 
(1/8") above the component to be removed. 
2. Begin applying the hot air. Once the solder reflows, remove the component using a pair 
of tweezers. 
3. Using a solder wick and a soldering iron or a power desoldering station, remove the 
excess solder from the pads.
Table 1-1.  Lead Free Solder Wire Part Number List
Motorola 
Part 
Number
Alloy Flux Type
Flux 
Content by 
Weight
Melting 
Point
Supplier 
Part 
number
Diamet
er
Weight
1088929Y01 95.5Sn/3.8Ag/0.7Cu RMA Version 2.7-3.2% 217C 52171 0.015” 1lb spool
Table 1-2.  Lead Free Solder Paste Part Number List
Motorola 
Part Number
Manufacturer 
Part Number
Viscosity Type Composition & Percent Metal
Liquid 
Temperatur
e
1085674C03 NC-SMQ230 900-1000KCPs 
Brookfield (5rpm)
Type 3 
(-325/+500)
(95.5%Sn-3.8%Ag-0.7%Cu) 
89.3%
217°C