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MTU 12V4000Bx4 User Manual

MTU 12V4000Bx4
356 pages
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Operating Instructions
Diesel Engine
12V4000Bx4
12V4000Gx4
16V4000Bx4
16V4000Gx4
MS15038/01E

Table of Contents

Questions and Answers:

MTU 12V4000Bx4 Specifications

General IconGeneral
BrandMTU
Model12V4000Bx4
CategoryEngine
LanguageEnglish

Summary

Safety

Important provisions for all products

General safety guidelines, nameplates, and emission specifications for all products.

Gendrive engines – Intended use

Defines the intended use and operational parameters for Gendrive engines.

Personnel and organizational requirements

Outlines requirements for personnel, training, and organizational measures for safe operation.

Safety regulations for initial start-up and operation

Safety guidelines for initial start-up, operation, malfunctions, and emergency stops.

Safety regulations for assembly, maintenance, and repair work

Safety regulations for work prior to, during, and after assembly, maintenance, and repair.

Transport

Technical Data

Operation

Putting the engine into operation after extended out-of-service periods (>3 months)

Steps to put the engine into operation after extended periods of inactivity (over 3 months).

Starting the engine in manual mode (test run)

Instructions for starting the engine in manual mode for testing purposes.

Re-starting the engine following an automatic safety shutdown

Procedure for safely restarting the engine after an automatic safety shutdown.

Emergency engine start (Override mode)

Steps for initiating an emergency engine start using the override mode.

Operational monitoring

Guidelines for monitoring engine operation, checking various systems and components.

Engine – Stopping in Manual mode (test run)

Steps for safely stopping the engine in manual mode after a test run.

Engine – Emergency stop

Procedure for performing an emergency engine stop from the LOP.

Maintenance

Troubleshooting

Troubleshooting

Lists common engine problems, their causes, and corrective actions for various scenarios.

Fault messages of Engine Control Unit ECU9 for Series 4000, genset applications

Details fault messages from ECU9, including possible engine responses and corrective actions.

Task Description

Engine – Test run

Steps for performing an engine test run, including starting, load, checks, and stopping.

Valve clearance – Check and adjustment

Procedure for checking and adjusting valve clearance at two crankshaft positions.

Injector – Removal and installation

Detailed steps for removing and installing injectors, including safety precautions and tool usage.

Injector rings – Replacement

Procedure for replacing injector rings, including special tools, materials, and safety warnings.

Fuel filter – Replacement

Steps for replacing the engine oil filter, including tools, materials, and safety warnings.

Fuel prefilter (non-switchable) – Filter element replacement

Procedure for replacing the filter element in the non-switchable fuel prefilter.

Fuel prefilter (switchable) – Filter element replacement

Steps for replacing the filter element in the switchable fuel prefilter.

Air filter ‒ Replacement

Steps for removing and installing a new air filter and resetting the service indicator.

Engine oil – Change

Steps for changing the engine oil, including preconditions, special tools, and draining procedures.

Engine oil level – Check

Procedure for checking the engine oil level after extended standstill and immediately after engine stop.

Engine coolant – Level check

Procedures for checking the engine coolant level at the remote cooler and via the level sensor.

Engine coolant – Draining

Procedure for draining engine coolant, including identification of drain points and safety precautions.

Charge-air coolant – Draining

Procedure for draining charge-air coolant from various points and cleaning surfaces.

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