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MTU 16 V 2000 G56 S User Manual

MTU 16 V 2000 G56 S
144 pages
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Operating Instructions
Diesel Engine
16 V 2000 G56 S
18 V 2000 G76 S
MS150117/01E

Table of Contents

Questions and Answers:

MTU 16 V 2000 G56 S Specifications

General IconGeneral
Engine TypeDiesel
Number of Cylinders16
Cylinder ArrangementV
AspirationTurbocharged
Cooling systemLiquid Cooled
Fuel systemCommon rail

Summary

Safety

Important Requirements for All Products

Details essential requirements for all products, including nameplate information and general safety considerations.

Personnel and Organizational Requirements

Outlines organizational measures and personnel qualifications for safe operation, maintenance, and repair.

Safety Requirements for Maintenance and Repair Work

Specifies safety precautions before, during, and after maintenance and repair activities.

Fire Prevention and Environmental Protection

Covers fire prevention, noise safety, environmental protection, and handling of fluids and lubricants.

General Information

Engine Side and Cylinder Designations

Explains the standard designations for engine sides and cylinders according to DIN ISO 1204.

Engine Overview

Provides a visual overview of the engine components with numbered labels for identification.

Technical Data

Engine Data 16 V 2000 G56 S

Presents detailed technical specifications for the 16 V 2000 G56 S engine model.

Engine Data 18 V 2000 G76 S

Presents detailed technical specifications for the 18 V 2000 G76 S engine model.

Firing Order

Lists the sequence of cylinder firing for both 16 V and 18 V engine configurations.

Engine – Main Dimensions

Provides key dimensions (length, width, height) for the engine models.

Operation

Putting the Engine into Operation After Extended Out-of-Service Periods (>3 Months)

Details the procedure for recommissioning the engine after prolonged downtime.

Starting the Engine

Provides instructions and safety warnings for starting the engine.

Operational Checks

Lists the checks to be performed during engine operation for monitoring and safety.

Engine Shutdown

Describes the correct procedure for shutting down the engine, including cool-down.

Plant – Cleaning

Outlines the procedures and precautions for cleaning the engine and plant equipment.

Maintenance

Maintenance Task Reference Table [QL1], Application Group 3B

Lists maintenance tasks, options, and references for application group 3B.

Maintenance Task Reference Table [QL1], Application Group 3D

Lists maintenance tasks, options, and references for application group 3D.

Troubleshooting

Troubleshooting

Provides a guide to identifying and resolving common engine faults and issues.

Task Description

Engine – Barring Manually

Details the procedure for manually rotating the engine crankshaft using a barring device.

Engine – Test Run

Provides instructions for performing a test run after maintenance or assembly.

Cylinder Liner – Endoscopic Examination

Explains how to perform an endoscopic examination of cylinder liners.

Valve Clearance – Check and Adjustment

Covers the procedure for checking and adjusting valve clearance.

Injector – Removal and Installation

Details the steps for removing and installing engine injectors.

HP Fuel Line and Pressure Pipe Neck – Replacement

Describes the process for replacing the high-pressure fuel lines and pipe necks.

Fuel Filter – Replacement

Provides instructions for replacing the fuel filter element.

Fuel Prefilter – Draining

Explains how to drain water and contaminants from the fuel prefilter.

Air Filter – Replacement

Details the procedure for replacing the air filter components.

Engine Oil – Change

Covers the steps for changing the engine oil, including filter replacement.

Engine Coolant – Level Check

Describes how to check the engine coolant level.

Engine Coolant – Draining

Provides instructions for draining the engine coolant.

Drive Belt – Condition Check

Explains how to inspect the condition of the drive belts.

Drive Belt – Tension Adjustment

Details the procedure for adjusting the tension of the drive belts.

Engine Governor – Removal and Installation

Covers the process of removing and installing the engine governor.

Lambda Sensor – Replacement

Provides instructions for replacing the Lambda sensor.

NOx Sensor – Replacement

Details the procedure for replacing the NOx sensor.

Appendix A

List of Abbreviations

Provides an alphabetical list of abbreviations used in the manual.

MTU Contact Persons/Service Partners

Lists contact information for local support, 24h hotline, and spare parts service.

Appendix B

Special Tools

Lists special tools required for various tasks, including part numbers and usage.

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