MTU 16 V 2000 M96 User Manual

Operating Instructions
Diesel engine
12 V 2000 M86
12 V 2000 M96
12 V 2000 M96L
16 V 2000 M86
16 V 2000 M96
16 V 2000 M96L
MS150119/00E

MTU 16 V 2000 M96 Specifications

General

Engine Type	Diesel
Configuration	V16
Stroke	190 mm
Fuel System	Common rail
Cooling System	Liquid Cooled

Summary

Safety

Important Requirements for All Products

Details essential prerequisites for safe product operation, maintenance, and repair.

Safety Requirements for Startup and Operation

Specifies safety measures required before and during engine startup and operation.

Safety Requirements for Maintenance and Repair Work

Details safety precautions to be taken before, during, and after maintenance or repair tasks.

General Information

Torque Specifications for Screws and Nuts

Provides detailed torque values for various screw and nut thread sizes and strength classes.

Engine Layout

Illustrates and labels major engine components on the free and driving ends.

Technical Data

12V 2000 M86/M96/M96L Engine Data

Presents reference conditions, power ratings, and model-specific data for 12V engines.

16V 2000 M86/M86/M96L Engine Data

Presents reference conditions, power ratings, and model-specific data for 16V engines.

Operation

Putting the Engine into Operation After Extended Out-of-Service Periods (>3 Months)

Details the procedure for recommissioning an engine after prolonged storage.

Operational Checks

Lists essential visual and functional checks to perform during engine operation.

Starting the Engine

Describes the procedures and points from which the engine can be started.

Engine – Shutdown

Explains the correct procedure for stopping the engine, including pre-shutdown steps.

Maintenance

Maintenance Task Reference Table [QL1]

A cross-reference table linking maintenance tasks to specific procedures and page numbers.

Troubleshooting

Troubleshooting

Provides a structured guide to diagnosing and resolving common engine operational issues.

Task Description

Engine

Covers engine-specific tasks, including barring and cranking procedures.

Cylinder Liner

Details procedures for inspecting and examining cylinder liners.

Crankcase Breather

Includes tasks for cleaning and replacing components of the crankcase breather.

Valve Drive

Covers tasks related to the valve train, including head cover and valve clearance.

Injector

Provides procedures for injector replacement, removal, and installation.

Fuel Filter

Details the replacement and maintenance of fuel filters and prefilters.

Lube Oil System, Lube Oil Circuit

Covers engine oil level checks and oil changes.

Oil Filtration / Cooling

Describes the process for replacing the engine oil filter.

Coolant Circuit, General, High-Temperature Circuit

Covers coolant system tasks like draining, filling, and level checks.

Wiring (General) for Engine/Gearbox/Unit

Details procedures for checking engine wiring and connections.

Engine Control Unit – Self-test

Describes how to perform a self-test on the Engine Control Unit (ECU).

Engine Interface Module EIM – Removal and Installation

Explains how to remove and install the Engine Interface Module (EIM).

Appendix A

List of Abbreviations

Provides a comprehensive list of abbreviations used in the manual and their meanings.

MTU Contact Persons/Service Partners

Lists contact information for local support, 24h hotline, and spare parts service.

Appendix B

Special Tools

Lists special tools required for various maintenance and repair tasks, with part numbers.

Index