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MTU 16 V 2000 M96L User Manual

MTU 16 V 2000 M96L
139 pages
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Operating Instructions
Diesel engine
12 V 2000 M86
12 V 2000 M96
12 V 2000 M96L
16 V 2000 M86
16 V 2000 M96
16 V 2000 M96L
MS150119/00E

Table of Contents

Questions and Answers:

MTU 16 V 2000 M96L Specifications

General IconGeneral
Engine TypeDiesel
ConfigurationV 16
Bore135 mm
Rated Speed2450 rpm
Fuel SystemCommon rail
AspirationTurbocharged
ApplicationMarine

Summary

1 Safety

1.1 Product Safety Requirements

Covers nameplate, general safety info, and intended use of the engine.

1.2 Personnel and Organizational Safety

Details personnel training, responsibilities, and required personal protective equipment.

1.3 Transport Safety

Provides instructions for safely transporting the engine and setting it down.

1.4 Startup and Operation Safety

Outlines safety measures for starting, operating, and emergency stops.

1.5 Maintenance and Repair Safety

Covers safety precautions before, during, and after maintenance/repair.

1.6 Fire Prevention and Environmental Protection

Addresses fire prevention, environmental protection, and handling of fluids/materials.

1.7 Safety Notice Standards

Explains the meaning of DANGER, WARNING, CAUTION, and NOTICE symbols.

2 General Information

2.1 Torque Specifications

Provides detailed torque specifications for various screw and nut sizes and types.

2.2 Engine and Cylinder Designation

Explains how engine sides and cylinders are designated based on standards.

2.3 Product Description

Describes the engine's systems: fuel, turbocharging, lube oil, cooling, and electronic.

2.4 Engine Layout Overview

Details engine components through diagrams of the free end and driving end.

2.5 Sensors and Actuators Overview

Lists and shows the location of various sensors and actuators on the engine.

3 Technical Data

3.1 12V 2000 Engine Data

Presents technical specifications for the 12V 2000 engine variants.

3.2 16V 2000 Engine Data

Provides technical data for the 16V 2000 engine variants.

3.3 Engine Firing Order

Lists the firing order for the 12V and 16V engine configurations.

3.4 Engine Main Dimensions

Shows the main physical dimensions (length, width, height) of the engine models.

4 Operation

4.1 Engine Re-commissioning After Extended Downtime

Details procedures for bringing the engine back online after long periods of inactivity.

4.2 Engine Re-commissioning After Scheduled Downtime

Outlines steps for re-commissioning the engine after planned downtime.

4.3 Operational Checks

Lists essential checks to perform during engine operation for safety and performance.

4.4 Engine Starting Procedures

Explains the procedure and points from which the engine can be started.

4.5 Engine Shutdown Procedure

Describes the correct procedure for shutting down the engine.

4.6 Emergency Engine Stop

Details how to initiate an emergency engine stop and its implications.

4.7 Post-Stopping Engine Procedures

Provides instructions for actions to take after the engine has been stopped.

4.8 Plant Cleaning Procedures

Gives instructions for cleaning the plant using water/steam jet cleaners and compressed air.

5 Maintenance

5.1 Maintenance Task Reference Table

A table referencing maintenance tasks and their corresponding page numbers.

6 Troubleshooting

6.1 Engine Troubleshooting Guide

Provides a guide to diagnosing and correcting common engine operational issues.

7 Task Description

7.1 SOLAS Shielding Installation

Details the installation of SOLAS shielding components on engine parts.

7.2 Engine Barring and Cranking

Explains procedures for manually barring and cranking the engine's crankshaft.

7.3 Cylinder Liner Examination

Provides terms and guidance for inspecting cylinder liners via visual and endoscopic methods.

7.4 Crankcase Breather Maintenance

Instructions for cleaning and replacing crankcase breather elements and diaphragms.

7.5 Valve Clearance Check and Adjustment

Procedure for checking and adjusting valve clearance on the engine.

7.7 Injector Removal and Installation

Detailed steps for removing and installing engine injectors.

7.9 Fuel Filter Maintenance

Covers fuel filter replacement, prefilter checks, draining, flushing, and element replacement.

7.14 Lube Oil System Maintenance

Instructions for checking engine oil level and changing engine oil.

7.16 Coolant Circuit Maintenance

Covers coolant draining, filling, level checks, and sample analysis.

7.23 Electronic Control System Accessories

Maintenance procedures for engine governor, EMU, EIM, and ECU.

8 Appendix A

8.1 List of Abbreviations

Provides a comprehensive list of abbreviations used in the manual.

8.2 MTU Contact Persons and Service Partners

Lists contact information for MTU support and service partners.

9 Appendix B

9.1 Special Tools

Lists special tools required for various maintenance and repair tasks.

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