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16V2000S56
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MTU 16V2000S56 - Page 16
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Application segment (0, 1, 2,...,9)
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Product Summary
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MS150094/02E 2015-05
TIM-ID: 0000023527 - 002
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17
Table of Contents
Main Page
Default Chapter
1
Operating Instructions
1
Table of Contents
3
1 Safety
5
Important Provisions for All Products
5
Personnel and Organizational Requirements
7
Transport
8
Safety Precautions When Working on the Engine
9
Fire Prevention and Environmental Protection, Fluids and Lubricants, Auxiliary Materials
12
Compressed Air
13
Standards for Safety Notices in the Text
14
2 Product Summary
15
Engine - Overview
15
Engine Side and Cylinder Designations
17
Engine - Main Dimensions
18
Firing Order
19
Technical Data
20
12/16V 2000 C66 Engine Data
20
Engine Data 12V2000C66R
24
Engine Data 12/16V2000S56
28
12/16V 2000 S96 Engine Data
31
3 Operation
34
Putting the Engine into Operation after Extended Out-Of-Service Periods (>3 Months)
34
Putting the Engine into Operation after Scheduled Out-Of-Service-Period
35
Starting the Engine
36
Operational Checks
37
Engine Shutdown
38
Emergency Engine Stop
39
After Stopping the Engine - Putting the Engine out of Operation
40
Plant - Cleaning
41
4 Maintenance
42
Maintenance Task Reference Table [QL1]
42
5 Troubleshooting
43
Engine Control Unit - ECU9 Fault Messages
46
6 Task Description
74
Engine
74
Engine - Barring Manually
74
Engine - Barring with Starting System
75
Crankcase Breather
76
Crankcase Breather - Oil Mist Fine Separator Replacement
76
Valve Drive
77
Valve Clearance - Check and Adjustment
77
Valve Clearance Adjustment
78
Cylinder Head Cover - Removal and Installation
80
Injector
81
Injector - Replacement
81
Injector - Removal and Installation
82
Fuel System
87
HP Fuel Line and Pressure Pipe Neck - Replacement
87
Fuel System - Venting
89
Fuel - Draining
90
Fuel Filter
91
Fuel Filter - Replacement
91
Fuel Prefilter - Differential Pressure Check and Adjustment of Gauge
92
Fuel Prefilter - Draining
93
Fuel Prefilter - Flushing
94
Fuel Prefilter - Filter Element Replacement
96
Air Filter
98
Air Filter - Replacement
98
Air Intake
99
Service Indicator - Check
99
Exhaust Gas Recirculation
100
Exhaust Gas Recirculation Flaps - Overview
100
Exhaust Gas Circulation - Checking Flap Operation
101
Lube Oil System, Lube Oil Circuit
102
Engine Oil - Level Check
102
Engine Oil - Change
103
Oil Filtration / Cooling
104
Engine Oil Filter - Replacement
104
Centrifugal Oil Filter - Cleaning and Filter-Sleeve Replacement
105
Coolant Circuit, General, High-Temperature Circuit
107
Drain and Vent Points
107
Engine Coolant - Level Check
112
Engine Coolant Change
113
Engine Coolant - Draining
114
Engine Coolant - Filling
115
Engine Coolant Pump - Relief Bore Check
117
Engine Coolant - Sample Extraction and Analysis
118
Coolant Filter – Replacement
119
Low-Temperature Circuit
120
Charge-Air Coolant – Level Check
121
Charge-Air Coolant – Change
122
Charge-Air Coolant – Filling
123
Charge-Air Coolant – Draining
125
Charge-Air Coolant Pump – Relief Bore Check
126
Belt Drive
127
Drive Belt – Tension Check
128
Drive Belt – Tension Adjustment
130
Drive Belt – Replacement
132
Battery-Charging Generator
133
Engine Governor
134
Engine Governor – Removal
135
Engine Governor – Installation
136
Engine Governor Plug Connections – Check
137
Wiring (General) for Engine/Gearbox/Unit
138
Lambda, Nox and Humidity Sensors Overview
139
Lambda Sensor – Replacement
140
Nox Sensor – Replacement
142
Humidity Sensor – Replacement
144
Accessories for (Electronic) Engine Governor / Control System
146
Engine Governor and Connector – Cleaning
147
Engine Governor Plug Connections – Check
148
7 Appendix A
149
Abbreviations
149
MTU Contact Persons/Service Partners
151
8 Appendix B
152
Special Tools
152
Index
161
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