Munsch MEK-18-S - Table of Contents

Hand Extruder MEK-18-S / MAK-18-S
Page 2/20 Issue 03.2011/Rev. 03 MUNSCH Kunststoff-Schweißtechnik GmbH
Scope of delivery:
Please check that the delivery is complete.
The delivery comprises:
1 hand extruder
1) Container engineering design: fillet weld a = 7mm, 40mm long
1 handle
1) Landfill construction design: sheeting/film weld 25mm, 40mm
long
1 welding shoe, machined 1)
1 extruder stand
1 hot air hood
Contents
1 GENERAL......................................................................................................................................................................4
2 SAFETY..........................................................................................................................................................................4
2.1 I DENTIFICATION OF INFORMATION IN THE OPERATING INSTRUCTIONS .......................................................................5
2.2 P ERSONNEL QUALIFICATION AND TRAINING ..............................................................................................................5
2.3 R ISKS RESULTING FROM NON - OBSERVANCE OF THE SAFETY INSTRUCTIONS ..............................................................5
2.4 S AFE WORKING PRACTICES ........................................................................................................................................5
2.5 S AFETY INSTRUCTIONS FOR O PERATOR / OPERATING PERSONNEL .............................................................................5
2.6 S AFETY INSTRUCTIONS FOR MAINTENANCE , INSPECTION AND MOUNTING .................................................................7
2.7 U NAUTHORIZED MODIFICATIONS AND SPARE PARTS ..................................................................................................7
3 TRANSPORT AND STORAGE...................................................................................................................................8
3.1 T RANSPORT ...............................................................................................................................................................8
3.2 S TORAGE ...................................................................................................................................................................8
3.3 R ETURN TO M UNSCH .................................................................................................................................................8
4 PRODUCT DESCRIPTION .........................................................................................................................................8
4.1 A PPLICATION RANGE .................................................................................................................................................8
4.2 G ENERAL ...................................................................................................................................................................8
5 STARTUP AND SHUTOFF..........................................................................................................................................8
5.1 G ENERAL ...................................................................................................................................................................8
5.2 P REPARATION ............................................................................................................................................................8
5.3 S TARTING THE HAND EXTRUDER .............................................................................................................................10
5.4 W ELDING WITH THE HAND EXTRUDER .....................................................................................................................11
5.4.1 Introducing the welding rod............................................................................................................................11
5.4.2 Replacement and aging of welding rod...........................................................................................................11
5.4.3 Welding direction / rate ..................................................................................................................................11
5.4.4 Interruption of work........................................................................................................................................11
5.4.5 Shutoff ............................................................................................................................................................12
5.4.6 Transport/storage ............................................................................................................................................12
5.5 S ET TEMPERATURES ON TEMPERATURE CONTROLLER .............................................................................................12
5.5.1 Set temperatures..............................................................................................................................................12
6 MAINTENANCE/INSPECTION ...............................................................................................................................14
6.1 M AINTENANCE / INSPECTION OF MEK/MAK HAND EXTRUDER ................................................................................14
6.2 D ISMANTLING ..........................................................................................................................................................14
6.2.1 Overview of spare parts/attachments ..............................................................................................................14
7 MALFUNCTIONS, CAUSES AND REMEDIES......................................................................................................16
7.1 T ROUBLE - SHOOTING ................................................................................................................................................16
7.2 F AULT DIAGNOSIS ....................................................................................................................................................16
8 TECHNICAL DATA ...................................................................................................................................................18