Munsch MEK-18-S - User Manual

MUNSCH Kunststoff-Schweißtechnik GmbH Issue 03.2011/Rev. 03 Page 1/20
Operating Instructions
Type: MEK-18-S / MAK-18-S Serial No. : ______________
Article No.: ______________
These operating instructions contain important
information to be observed for hand extruder operation and maintenance.
It is therefore imperative that they be read and their contents fully
understood by the operators before the hand extruder is placed in service .

Summary

General Information

Safety Instructions

2.1 Identification of Information in Operating Instructions

Explains hazard symbols and caution notices used in the document.

2.2 Personnel Qualification and Training

Details required qualifications and training for operating personnel.

2.3 Risks Resulting from Non-Observance of Safety Instructions

Lists potential hazards from not following safety guidelines.

2.4 Safe Working Practices

Outlines general safe practices to be followed.

2.5 Safety Instructions for Operator;Operating Personnel

Provides specific safety rules for machine operators.

2.6 Safety Instructions for Maintenance, Inspection, and Mounting

Safety guidelines for maintenance, inspection, and mounting tasks.

2.7 Unauthorized Modifications and Spare Parts

Warns against unauthorized changes and recommends original spare parts.

Transport and Storage

3.1 Transport

Guidelines for safely transporting the hand extruder.

3.2 Storage

Instructions for proper storage of the hand extruder.

3.3 Return to Munsch

Procedure for returning the hand extruder to the manufacturer.

Product Description

4.1 Application Range

Defines the intended uses and service limits of the extruder.

4.2 General

Describes the MEK and MAK hand extruder types.

Startup and Shutoff

5.1 General

General safety and operational principles before startup/shutoff.

5.2 Preparation

Steps required to prepare the hand extruder for operation.

5.3 Starting the Hand Extruder

Step-by-step guide to starting the hand extruder.

5.4 Welding with the Hand Extruder

Instructions and guidelines for welding operations.

5.4.1 Introducing the Welding Rod

Procedure for inserting the welding rod into the extruder.

5.4.2 Replacement and Aging of Welding Rod

How to replace welding rod and handle aged material.

5.4.3 Welding Direction and Rate

Information on extrusion direction and welding speed.

5.4.4 Interruption of Work

How to safely pause or interrupt welding operations.

5.4.5 Shutoff

Procedures for correctly shutting down the hand extruder.

5.4.5.1 MAK Model Shutoff

Specific shutoff procedure for MAK model.

5.4.5.2 MEK Model Shutoff

Specific shutoff procedure for MEK model.

5.5 Set temperatures on temperature controller

Guide values and procedure for setting operating temperatures.

5.5.1 Setting Operating Temperatures

Guide values and procedure for setting operating temperatures.

Controller LED Status Indicators

Explains the function and status indication of controller LEDs.

Temperature Guide Values

Chart providing recommended temperature settings for different materials.

Maintenance and Inspection

6.1 Maintenance;inspection of MEK;MAK hand extruder

Outlines regular maintenance and inspection tasks for the extruder.

6.2 Dismantling

Steps and precautions for dismantling the hand extruder.

6.2.1 Overview of spare parts;attachments

Lists available spare parts and how to order them.

Malfunctions, Causes and Remedies

7.1 Trouble-shooting

A table listing common malfunctions, causes, and remedies.

7.2 Fault diagnosis

Detailed fault diagnosis table with fault numbers, causes, and remedies.

Technical Data

Warranty Certificate

Your warranty

Outlines the manufacturer's warranty policy and coverage.

Warranty Exclusions and Limitations

Details conditions that void the warranty and exclusions.

Munsch MEK-18-S Specifications

General

Brand	Munsch
Model	MEK-18-S
Category	Power Tool
Language	English