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MV Agusta
Motorcycle
F4 1000
Page 136 (Oil Radiator Protection Disassembly)
MV Agusta F4 1000 - Oil Radiator Protection Disassembly
428 pages
Manual
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- 30
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Bodywork
C
Remove the number plate holder toward the front part.
Oil radiator protection disassembly
Unscrew and remove the two screws (
1
), one per part.
T
o remove the radiator protection, slide it downward
removing the reference pin.
1
135
137
Table of Contents
Main Page
Useful Advice
4
General Index
5
General Description
7
Table of Contents
8
Summary
8
How to Consult this Manual
9
Glossary and Symbols
10
Right Hand and Left Hand Standard
11
Safety
12
Warning
14
Index
14
Operative Techincal Specifications
15
Maintenance
17
Technical Data
19
Technical Information
19
Periodical Maintenance Schedule
22
Programmed Maintenance Schedule
22
Engine Oil and Oil Filter
24
Maintenance and Tuning Operations
24
Table of Lubricants and Fluids
24
Substitution of the Oil Filter
25
Engine Coolant
27
Oil Pipes
27
Engine Coolant Substitution
29
Electric Cooling Fans
30
Valve Mechanism Adjustment
31
Spark Plugs
41
Timing Chain, Mobile Timing Chain Guide and Timing Chain Tensioner
41
Electrode Condition
42
Heat Grade
42
Spark Plug Gap
42
Fuel Filler Cap Removal
43
Fuel Filters
43
Petrol Flange Assembly Removal
44
Checking and Replacing the O-Ring
45
Replacing the Thermistor
46
Replacing the Filter Cartridge
47
Fuel Pump Assembly
49
Fuel Flange Unit Assembly
50
Fuel Tube Assembly
52
Tubes / Fuel Fittings
52
Adjustment and Calibration of Throttle Body
53
Levelling of Intake Manifold Settings
53
Adjustment of Carbon Oxide Rate (CO)
55
Air Filter
56
Brakes and Clutch
60
Check Brake and Clutch Fluid Levels
60
Checking the Level of the Rear Brake Fluid
62
Substitution and Bleeding of the Brake/Clutch Fluid
62
Brake/Clutch/Gearchange Commands Check
63
Front Brake and Clutch Lever Adjustment
63
Gearchange/Rear Brake Lever Adjustment
64
Brake Pads
65
Throttle Control
65
Locks
67
Fuel Cap Lock
68
Personal Compartment Lock
68
Steering
69
Transmission Chain
69
Chain Lubrication
71
Front Wheel Bearings
72
Tyres
72
Rear Wheel Hub
73
Swingarm Bearings
73
Rear Shock Absorber
74
Side Stand
75
Battery
76
Electrical System
76
Front Fork
76
Screws and Nuts
76
Tube Band Fasteners
76
Instruments and Warning Lights
77
Multifunction Display
78
Selecting and Setting the Display Functions
79
Selecting the Display Functions
79
“CHRONO” Mode
80
“RUN” Mode
80
“TC” Mode
80
Trip Reset
81
“NIGHT/DAY” Mode
81
Chronometer
83
Data Display
84
How to Delete Data
86
“IMMOBILIZER” Function
90
Error / Malfunction Messages
92
How to Select the Mapping of the Control Unit
92
Dealer Menu
94
Changing the Unit of Measurement
97
Driving/Dipped Beam - Bulb Replacement
98
Lights
98
Replacing the License Plate Light Bulb
101
Replacing the Fuses
103
Fuses
105
Front Headlamp
106
Headlight Adjustment
106
Bodywork
107
Fairing Assembly
109
Fairing Side Panel Removal
110
Under-Engine Fairing Removal
111
Front Fairing Removal
112
Tail Unit
114
Tail Unit Removal
115
Fuel Tank
118
Fuel Tank Removal
119
Side Fairing Removal
119
Disassemble the Duct Cover Panels
122
Left and Right Air Intake Conduit Removal
124
Air Filter Compartment Side Panels
125
Air Intake System
126
Airbox Removal
127
Heat Shield
131
Heat Shield Removal
132
Mudguard - Central Spoiler - Radiator Protection
134
Central Manifold Disassembly
135
Front Mudguard Disassembly
135
Oil Radiator Protection Disassembly
136
Air Intake Injection System
137
Injection System Technical Characteristics
139
Injection Time (Injection Volume)
139
Injection Arrest Control
140
Injection Time Compensation (Volume)
140
Fuel Feed System
141
Fuel Injector
142
Fuel Pressure Regulator
142
Fuel Pump Control System
143
Atmospheric Air Temperature/Pressure Sensor
144
Ecu (Electronic Control Unit)
144
Intake Air Pressure Sensor
144
Intake Air Temperature Sensor
145
Throttle Body Position Sensor
146
Fuel Pump Check
147
Injector Check
147
Actuators
149
Ignition Coils
149
Diagnostics System
150
Ignition and Injection System Diagnostics
150
Air Intake System Technical Characteristics
151
Secondary Air System Technical Characteristics
152
Positions of Engine-Control System Parts
153
Injection System Electrical Diagram
154
Electrical System
157
Connectors
159
Couplings
159
Fuses
159
Semiconductor Parts
160
Electrical Diagram F4 1000
161
Parts List
162
Battery
163
Charging the Battery
163
Battery Assembly
164
Charging System
167
Warning Function
167
Battery Current Loss Check
169
Battery Current Loss: Less than 1Ma
169
Battery Efficiency Check
169
Charge Feed Check
169
Starter System
170
Starter Motor Assembly
174
Starter Motor Check
174
Starter Motor Removal
174
Starter Relay Check
175
Tilt Sensor
176
Gearchange Position Switch
177
Side Stand Switch
177
Fuses
178
Spark Plugs
179
Main Relay
180
Engine Pick-Up
181
Run off Safety Switch
182
Timing Wheel Gap
182
Instrumentation
183
Fuel Level Warning Light Check Switch
184
Oil Pressure Sensor
184
Key Switch
185
Water Sensor
185
R.P.M. Sensor
186
Starter Relay Activation
186
Turn Indicators Check
186
Low Beam Headlight
187
Speed Sensor
187
High Beam Headlight
188
Stop and Rear Light
189
Turn Indicators
189
Cooling Fan System
190
Licence Plate Light
190
Horn
191
Switches
192
Positioning of Electrical System Wire Clamps
193
Suspension and Wheels
205
Front Wheel
207
Front Brake Caliper Removal
208
Front Wheel Removal
208
Front Wheel Bearing Check
209
Front Wheel Bearing Substitution
209
Reassembly – Front Wheel Bearings
211
Wheel Assembly
213
Wheel Spindle Check
213
Front Forks
214
Front Fork Overhaul
215
Fork Tube Exploding
216
Stem Removal
216
Fork Assembly Check
220
Assembly Oil Seal and Anti-Dust Seal
221
Fitting the Fork Legs
224
Assembly Clip-On Handlebars
226
Front Suspension Adjustment
227
Steering Assembly
229
Steering Assembly Overhaul
230
Steering Head Removal
230
Steering Base Removal
231
Disassembly of the Frame Head Steering Sleeve
233
Reassembly of the Frame Head Steering Sleeve
234
Screw Ring Assembly
235
Steering Base Assembly
235
Ignition Key Switch Tightening
236
Steering Pin Tightening
236
Steering Shock Absorber Connecting Rod Removal
238
Connecting Rod Reassembly
239
Steering Head Assembly
240
Rear Suspension and Swingarm
241
Rear Shock Absorber Disassembly
242
Rear Shock Absorber Test
244
Compensator Assembly Overhaul
246
Compensator Assembly Removal
246
Compensator Assembly
247
Rear Shock Absorber Support Plate Removal
247
Rear Shock Absorber Assembly
248
Footrest Removal
249
Rear Wheel Removal
249
Right Passenger Footrest Removal
249
Swingarm Removal and Overhaul
249
Exhaust Protection Removal
250
Lower Chain Guard Removal
250
Silencers Removal
250
Chain Removal
254
Upper Chain Guard Removal
254
How to Fit the Chain Back in
255
Closing the Rivet Link
256
Riveting
257
Removing the Rear Brake Caliper
258
Speed Sensor Cable Disassembly
258
Swingarm Pin Removal
259
Upper Chain Guide Removal
259
Bearings Overhaul
260
Rear Wheel Hub
263
Disassembly of the Wheel Pin
267
Brake Caliper Support Flange Removal
268
Wheel Hub Disassembly
268
Caliper Holder Pin
269
Wheel Spindle Unit Check
269
Crown Wheel Assembly Check
270
Reassembly Wheel Hub
272
Reassembly Rear Wheel Pin
273
Rear Wheel Assembly
276
Motorcycle Set-Up Adjustment
279
Front Wheel Balancing
282
Rear Wheel Balancing
282
Wheel Balance Check
282
Frame
285
Battery Cables
287
SAS Valve Disassembly
289
Side Stand Removal
291
Exhaust Silencers Disassembly
292
Footrest Removal
292
Exhaust Tube Removal
296
Side Exhaust Protection Disassembly
299
Frame Removal Preliminary Operations
300
Throttle Body Removal
301
Plug-Top Coil Disassembly
306
Frame Disassembly
314
Frame Checks and Inspection
316
Steering Sleeve Housing Check
319
Frame Assembly on the Vehicle
320
Preliminary Wiring Positioning Operations on the Engine
322
Rear Frame Disassembly
325
Frame Plate Removal
326
Rear Frame Unit Assembly
331
Engine Disassembly from the Frame
332
Engine Assembly on the Frame
343
Brakes
347
Front Brake System
349
Front Brake Pads Substitution
350
Substitution and Bleeding of the Front Brake Fluid
352
Front Brake Calipers Substitution
356
Front Brake Pump Removal
356
Replacing the Brake Fluid Reservoir
357
Clutch Lever Removal
359
Replacing the Fornt Brake Switch
359
Front Brake Discs
360
Front Brake Disc Removal
361
Front Disc Assembly
362
Rear Brake System
363
Rear Brake Pads Substitution
364
Substitution and Bleeding of the Rear Brake Fluid
366
Rear Brake Caliper Substitution
368
Rear Brake Pump Removal
369
Rear Brake Disc Removal
370
Cooling System
373
Complete Cooling System Assembly
375
Cooling System Leakage Check
376
Water Radiator Cap Check
376
Engine Coolant Extraction
377
Radiator Disassembly
377
Expansion Tank Removal
382
Water Radiator Component Disassembly
382
Electric Fan Disassembly
383
Tension Regulator Disassembly
383
Radiator Fastening Component Disassembly
385
Cooling Fan Motor Check
387
Radiator Group Assembly
387
Thermostat Removal
389
Check
390
Standard
390
Thermostat Assembly
391
Water Radiator Vehicle Unit Assembly
392
Oil Radiator Disassembly
393
Oil Radiator Assembly
397
Filling the Cooling System
398
Motor Oil System Filling
399
System Functioning Check
400
Motor Oil System
400
Special Tools
401
Maintenance Tools
402
Tightening Torques
413
Frame Tightening Torques for MV Agusta F4 1000 MY 2010
414
Diagnostic
417
Electrical Components
418
Frame
421
Analytical Index
423
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