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Nakamichi 1000ZXL Service Manual

Nakamichi 1000ZXL
104 pages
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Table of Contents

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Nakamichi 1000ZXL Specifications

General IconGeneral
Tape Speed4.76 cm/s
Frequency Response20Hz to 22kHz (Metal tape)
Signal to Noise Ratio72dB (Dolby C)
Track System4-track, 2-channel stereo
Heads3 (erase, record, playback)
Total Harmonic Distortion0.8%
Motor3
Tape TypeType I, Metal
InputsLine, Microphone
OutputsLine
Type3-head, single compact cassette deck

Summary

GENERAL

Control Functions

Details on the control functions of the Nakamichi 1000ZXL.

REMOVAL PROCEDURES

Cabinet Assy's

Procedure for removing the cabinet assembly.

Cabinet Case Cover Assy's and Azimuth Alignment Cover Assy's

Steps to remove cabinet case cover and azimuth alignment cover assemblies.

Front Panel Assy's

Procedure for removing the front panel assembly.

Mechanism Assy's

Steps for removing the mechanism assembly.

Logic P.C.B. Assy's

Procedure for removing the logic PCB assembly.

Main P.C.B. Assy's

Steps for removing the main PCB assembly.

Rear Panel Assy's

Procedure for removing the rear panel assembly.

Power Supply P.C.B. Assy's

Steps for removing the power supply PCB assembly.

FL Indicator P.C.B. Assy's

Procedure for removing the FL indicator PCB assembly.

Display Holder Assy's

Steps for removing the display holder assembly.

Capstan Motor Assy's and Flywheel Assy's

Procedure for removing capstan motor and flywheel assemblies.

Sub Mechanism Chassis Assy's

Steps for removing the sub mechanism chassis assembly.

Cam Control Assy's and Reel Motor Assy's

Procedure for removing cam control and reel motor assemblies.

Reel Hub Assy's and Idler Assy's

Steps for removing reel hub and idler assemblies.

Cam Drive and Control Cam

Procedure for removing cam drive and control cam.

Counter Pulse Generator P.C.B. Assy's

Steps for removing the counter pulse generator PCB assembly.

Head Mount Base Assy's

Procedure for removing the head mount base assembly.

Pressure Roller Assy's and Erase Head

Steps for removing pressure roller and erase head.

Playback Head Assy's and Record Head Assy's

Procedure for removing playback and record head assemblies.

Battery

Procedure for battery replacement.

MEASUREMENT AND MAINTENANCE INSTRUMENTS

Measurement Instruments

List of instruments required for measurements.

Maintenance Instruments

List of instruments used for maintenance procedures.

MECHANICAL ADJUSTMENT

Mechanism Control Cam Adjustment

Procedure for adjusting the mechanism control cam.

Offset Adjustment of Control Motor Driver

Steps to adjust the offset for the control motor driver.

Offset Fine Adjustment of Control Motor Driver

Procedure for fine-tuning the control motor driver offset.

Reference Voltage Adjustment

Procedure for adjusting the reference voltage for various modes.

Resistors for Adjustment

Details on resistors used for adjustment procedures.

Adjustment Procedures

Step-by-step guide for performing adjustments.

Cam Timing Adjustment

Procedure for adjusting the cam timing.

RAMM Mode Adjustment

Steps for adjusting the RAMM mode.

Head Base Stroke Adjustment in RAMM Cue Mode

Procedure for head base stroke adjustment in RAMM cue mode.

Move Record Head Indicator and Playback Head Indicator

Guide to moving record/playback head indicators.

Record Speed Adjustment in Play Mode

Procedure for adjusting record speed in play mode.

Record Speed Adjustment in RAMM Speed Mode

Procedure for adjusting record speed in RAMM speed mode.

Playback Head Speed Adjustment in RAMM Speed Mode

Procedure for playback head speed adjustment in RAMM speed mode.

RAMM Gain Adjustment

Procedure for adjusting RAMM gain.

Record Head Playback Head Tilt Adjustment

Procedure for adjusting record and playback head tilt.

Head Base Stroke Adjustment

Procedure for adjusting the head base stroke.

Head Tilt Adjustment

Procedure for adjusting the head tilt.

Back Tension Adjustment

Procedure for adjusting back tension.

Playback Head Record Head Height Adjustment and Azimuth Alignment

Adjusting playback/record head height and azimuth alignment.

Tape Travelling Adjustment

Procedure for adjusting tape travelling.

Flywheel Holder Adjustment

Procedure for adjusting the flywheel holder.

Tape Speed Adjustment

Procedure for adjusting tape speed.

Lubrication

Lubrication points and procedures.

Reel Motor Speed Adjustment in Play Mode

Procedure for adjusting record speed in play mode.

RAMM Mode Adjustment

Steps for adjusting the RAMM mode.

Head Base Stroke Adjustment in RAMM Cue Mode

Procedure for head base stroke adjustment in RAMM cue mode.

Move Record Head Indicator and Playback Head Indicator

Guide to moving record/playback head indicators.

Record Head Tilt Adjustment

Procedure for adjusting record and playback head tilt.

Head Base Stroke Adjustment

Procedure for adjusting the head base stroke.

Head Tilt Adjustment

Procedure for adjusting the head tilt.

Back Tension Adjustment

Procedure for adjusting back tension.

Playback Head Record Head Height Adjustment and Azimuth Alignment

Adjusting playback/record head height and azimuth alignment.

Tape Travelling Adjustment

Procedure for adjusting tape travelling.

Flywheel Holder Adjustment

Procedure for adjusting the flywheel holder.

Tape Speed Adjustment

Procedure for adjusting tape speed.

Lubrication

Lubrication points and procedures.

Tape Guides Adjustment and Erase Head Stroke Adjustment

Procedure for adjusting tape guides and erase head stroke.

Erase Head Height and Tilt Adjustment

Procedure for adjusting erase head height and tilt.

Playback Head and Record Head Height Adjustment and Azimuth Alignment

Adjusting playback and record head height and azimuth alignment.

Record Head Stroke Adjustment

Procedure for adjusting record head stroke.

PARTS LOCATION FOR ELECTRICAL ADJUSTMENT

ELECTRICAL ADJUSTMENTS AND MEASUREMENTS

Introduction

Overview of electrical adjustments and measurements.

Adjustment and Measurement Instructions

Detailed instructions for performing adjustments and measurements.

Frequency Response Adjustment

Procedure for adjusting frequency response.

Dolby NR Circuit Check

Procedure for checking the Dolby NR circuit.

Bias Trap Adjustment (Record)

Procedure for recording bias trap adjustment.

Playback Level Adjustment

Procedure for adjusting playback level.

Playback Frequency Response

Measurement of playback frequency response.

Maximum Bias Current

Adjustment of maximum bias current.

Bias Current Adjustment

Procedure for bias current adjustment.

Oscillator Level Adjustment

Procedure for oscillator level adjustment.

A/D Converter Offset Adjustment

Procedure for adjusting the A/D converter offset.

A/D Converter Frequency Response

Measurement of A/D converter frequency response.

Record Head Height and Azimuth Alignment

Procedure for record head height and azimuth alignment.

Playback Head Height Adjustment and Azimuth Alignment

Procedure for playback head height and azimuth alignment.

Overall Frequency Response Adjustment

Procedure for overall frequency response adjustment.

Crosstalk Measurement

Procedure for crosstalk measurement.

Channel Separation Measurement

Procedure for channel separation measurement.

Erase Measurement

Procedure for erase measurement.

Speed Ratio Measurement

Procedure for speed ratio measurement.

Total Harmonic Distortion Measurement

Procedure for total harmonic distortion measurement.

Subsonic Filter Measurement

Procedure for subsonic filter measurement.

Wow/Flutter Measurement

Procedure for wow and flutter measurement.

Peak-to-peak level adjustment

Adjustment for peak-to-peak level.

Record Current Frequency Response

Measurement of record current frequency response.

High-frequency Response Adjustment

Adjusting high-frequency response.

Low-frequency Response Adjustment

Adjusting low-frequency response.

MOUNTING DIAGRAMS AND PARTS LIST

Fuse P.C.B. Assy's

Mounting diagram and parts list for fuse PCB assembly.

Power Supply P.C.B. Assy's

Mounting diagram and parts list for power supply PCB assembly.

Pin Jack P.C.B. Assy's

Mounting diagram and parts list for pin jack PCB assembly.

MIC Jack P.C.B. Assy's

Mounting diagram and parts list for MIC jack PCB assembly.

RAMM Control Switch P.C.B. Assy's

Mounting diagram and parts list for RAMM control switch PCB assembly.

Function Switch P.C.B. Assy's

Mounting diagram and parts list for function switch PCB assembly.

Mechanism Control Switch P.C.B. Assy's

Mounting diagram and parts list for mechanism control switch PCB assembly.

Speed Cal. P.C.B. Assy's

Mounting diagram and parts list for speed calibration PCB assembly.

Counter Pulse Generator P.C.B. Assy's

Mounting diagram and parts list for counter pulse generator PCB assembly.

Shut-off P.C.B. Assy's

Mounting diagram and parts list for shut-off PCB assembly.

FL Indicator P.C.B. Assy's

Mounting diagram and parts list for FL indicator PCB assembly.

Detector P.C.B. Assy's

Mounting diagram and parts list for detector PCB assembly.

Record Dolby NR P.C.B. Assy's

Mounting diagram and parts list for record Dolby NR PCB assembly.

Record Eq. Amp. P.C.B. Assy's

Mounting diagram and parts list for record equalization amplifier PCB assembly.

MIC Amp. and Volume P.C.B. Assy's

Mounting diagram and parts list for MIC amplifier and volume PCB assembly.

Playback Amp. and Dolby NR P.C.B. Assy's

Mounting diagram and parts list for playback amplifier and Dolby NR PCB assembly.

Main P.C.B. Assy's

Mounting diagram and parts list for main PCB assembly.

Logic P.C.B. Assy's

Mounting diagram and parts list for logic PCB assembly.

CPU P.C.B. Assy's

Mounting diagram and parts list for CPU PCB assembly.

CPU P.C.B. B Assy's

Mounting diagram and parts list for CPU PCB B assembly.

RAMM P.C.B. Assy's

Mounting diagram and parts list for RAMM PCB assembly.

Display P.C.B. Assy's

Mounting diagram and parts list for Display PCB assembly.

MECHANISM ASS'Y AND PARTS LIST

Synthesis

Parts list and diagram for synthesis assembly.

Synthesis Mechanism Assy (A01)

Parts list and diagram for synthesis mechanism assembly A01.

Cabinet Assy's (A02)

Parts list and diagram for cabinet assembly A02.

Front Panel Assy's (B01)

Parts list and diagram for front panel assembly B01.

FL Indicator Assy (B02)

Parts list and diagram for FL indicator assembly B02.

Synthesis Mechanism Sub Assy's (B03)

Parts list and diagram for synthesis mechanism sub assembly B03.

Rear Panel Assy's (B04)

Parts list and diagram for rear panel assembly B04.

Headphone Jack Assy's (C01)

Parts list and diagram for headphone jack assembly C01.

Display House Assy's (C02)

Parts list and diagram for display house assembly C02.

Front Escutcheon Assy's (C03)

Parts list and diagram for front escutcheon assembly C03.

Front Escutcheon Assy's (C04)

Parts list and diagram for front escutcheon assembly C04.

Mechanism Assy's 1000ZXL (D01)

Parts list and diagram for mechanism assembly 1000ZXL D01.

Chassis Sub Assy's (D02)

Parts list and diagram for chassis sub assembly D02.

Flywheel Holder Assy's (E01)

Parts list and diagram for flywheel holder assembly E01.

Sub Mechanism Chassis Assy's (E02)

Parts list and diagram for sub mechanism chassis assembly E02.

Main Mechanism Chassis Assy's (E03)

Parts list and diagram for main mechanism chassis assembly E03.

Reel Motor Assy's (F01)

Parts list and diagram for reel motor assembly F01.

Control Motor Assy's (F02)

Parts list and diagram for control motor assembly F02.

Azimuth Alignment Motor Assy's (F03)

Parts list and diagram for azimuth alignment motor assembly F03.

Head Mount Base Assy's (G02)

Parts list and diagram for head mount base assembly G02.

Supply Pressure Roller Assy's (G03)

Parts list and diagram for supply pressure roller assembly G03.

Take-up Pressure Roller Assy's (G03)

Parts list and diagram for take-up pressure roller assembly G03.

Head Base Assy's E (G04)

Parts list and diagram for head base assembly E G04.

Cassette Case Holder L Assy's (G08)

Parts list and diagram for cassette case holder L assembly G08.

Cassette Case Holder R Assy's (G09)

Parts list and diagram for cassette case holder R assembly G09.

Auto Shut-off Assy's (G07)

Parts list and diagram for auto shut-off assembly G07.

Pneumatic Damper Assy's (G08)

Parts list and diagram for pneumatic damper assembly G08.

Azimuth Motor Assy's (H01)

Parts list and diagram for azimuth motor assembly H01.

P-BL Playback Head Assy's (I01)

Parts list and diagram for P-BL playback head assembly I01.

R-BL Record Head Assy's (I02)

Parts list and diagram for R-BL record head assembly I02.

TIMING CHART AND FLOW CHART

Overall Timing Chart

Overall timing chart for Nakamichi 1000ZXL operations.

Auto Calibration and RAMM Control

Details on auto calibration and RAMM control procedures.

Auto Calibration Flow Chart

Flow chart illustrating the auto calibration process.

RAMM Coding Timing Chart

Timing chart for RAMM coding operations.

EQ. AMP. FREQUENCY RESPONSE

Playback Frequency Response

Graph and details of playback frequency response.

Record Current Frequency Response

Graph and details of record current frequency response.

BLOCK DIAGRAMS

Amplifier and A.B.E.L. CPU Control

Block diagram for amplifier and A.B.E.L. CPU control.

Mechanism Control and RAMM Control

Block diagram for mechanism control and RAMM control.

WIRING DIAGRAM

SCHEMATIC DIAGRAMS

Amplifier Section

Schematic diagram of the amplifier section.

CPU Section

Schematic diagram of the CPU section.

Mechanism Control Section

Schematic diagram of the mechanism control section.

IC Block Diagrams

Block diagrams for integrated circuits.

REMOTE CONTROLLER RM-300

Schematic Diagram

Schematic diagram of the remote controller.

Mounting Diagrams and Parts List

Mounting diagram and parts list for the remote controller.

Control Switch P.C.B. Assy's

Mounting diagram and parts list for control switch PCB.

Display P.C.B. Assy's

Mounting diagram and parts list for display PCB.

Mechanism Assy's and Parts List

Mechanism assembly and parts list for the remote controller.

SPECIFICATIONS

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