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Navien NR-240A Service Manual

Navien NR-240A
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Service
Manual
Service Manual
NR/NP
Tankless Gas Water Heater
Tankless Gas Water Heater
Ver. 2.00
Navien America, Inc.
20 Goodyear lrvine, CA 92618
TEL +949-420-0420 FAX +949-420-0430
www.naviennamerica.com
MODEL
2
nd
Edition - July 2010
No. 20A-GT-001
Do not store or use gasoline or other flammable vapors and liquids in the
vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
Installation and service must be performed by a qualified installer,
service agency or the gas supplier.
WARNING
If the information in these instructions is not followed exactly, a fire or explosion may result
causing property damage, personal injury or death.
Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your building.
Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s
instructions.
If you cannot reach your gas supplier, call the fire department.
NR-180 NP-180 NR-180A NP-180A
NR-210 NP-210 NR-210A NP-210A
NR-240 NP-240 NR-240A NP-240A
Tankless Gas Water Heater
NR/NP Series
Service
Manual
Service Manual
Service Manual

Table of Contents

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Navien NR-240A Specifications

General IconGeneral
Maximum Input199, 900 BTU/h
Energy Factor (UEF)0.96
Voltage120 V
Temperature Range98°F - 140°F
TypeTankless
Fuel TypeNatural Gas
Gas Connection3/4 inch NPT
Water Connection3/4 inch NPT
Ignition TypeElectronic
Venting2 inch PVC/CPVC
Warranty15 years heat exchanger, 5 years parts

Summary

Revisions

Navien Warranty Information

Manual Handling Guidelines

Abbreviations and Definitions

Safety Considerations

Safety Definitions

Defines safety terms and alerts used in the manual for hazard awareness.

Safety Symbols and Instructions

Explains safety symbols and their meanings for hazard identification.

Safety Precautions

Lists critical safety measures to prevent hazards during operation and maintenance.

Product Information

Product Overview

Navien offers NR and NP series, with "A" models including circulation pump.

Model Layouts and Components

Identifies and describes the main components and their layout for different models.

Technical Data

General Specifications

Provides overall technical specifications for various Navien models.

Dimensions

Details the physical dimensions of the water heater units.

Dimensions

NR-A, NP-A Model Dimensions

Provides connection diameters and physical dimensions for NR-A and NP-A models.

NR, NP Model Dimensions

Provides connection diameters and physical dimensions for NR and NP models.

System Details

Schematic and Flow Diagram

Illustrates the internal workings and flow of water and gas within the unit.

Operation Flow Chart

Depicts the sequence of operations and decision points for the water heater.

DIP Switch Settings

Explains the function and configuration of DIP switches on the PCB.

Wiring Diagram

Provides electrical wiring diagrams for different models for service.

Electrical Diagnostic Points

Identifies key points on the PCB for electrical diagnostics and testing.

Key Components Description

Describes major internal components, grouped by function.

Key Components Description

Control and Safety Components

Details PCB, fuses, transformers, sensors, and safety limit switches.

Operational Components

Describes fan motor, flame rod, gas/water valves, sensors, heat exchangers, and pumps.

Troubleshooting

Error Code List

Lists error codes, their reasons, and self-diagnostic/reset actions.

01E Error: Boiling

Details the conditions and checks for Error 01E (Boiling).

03E Error: Ignition Fail

Details the conditions and checks for Error 03E (Ignition Fail).

04E Error: False-flame Detection

Details the conditions and checks for Error 04E (False-flame Detection).

10E Error: Air Pressure

Details the conditions and checks for Error 10E (Air pressure error).

Troubleshooting by Symptom

Guides troubleshooting based on symptoms like noise or hot water issues.

Inspection Procedures

Inspection Preparation

Outlines precautions and tools needed for conducting a water heater inspection.

Gas Pressure Measurement

Details procedures for checking inlet gas pressure.

Gas-Air Ratio Adjustment

Details procedures for adjusting the gas-air ratio.

Maintenance Procedures

Draining the Water Heater

Provides steps for draining water from the waterway and condensate.

Cleaning the Intake Air Filter

Explains how to remove and clean the intake air filter.

Flushing the Heat Exchanger

Details the procedure for flushing the heat exchanger with a cleaning solution.

Parts Replacement

General Replacement Procedures

Outlines general procedures and cautions for replacing parts.

Component Replacement Guides

Step-by-step instructions for replacing key components like PCB, fuse, motor, etc.

Components Diagram and Part List

Case Disassembly

Shows how to disassemble the unit's outer case.

Burner Disassembly

Details the disassembly process for the burner assembly.

Water Way Disassembly by Model

Illustrates water way disassembly for NR-A, NR, NP-A, and NP models.

Inspection and Maintenance Schedule

Inspection Report

Provides a checklist for recording inspection findings.

Maintenance Report

Provides a checklist for recording maintenance activities.

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