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Navien NR-180 Service Manual

Navien NR-180
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Service
Manual
Service Manual
NR/NP
Tankless Gas Water Heater
Tankless Gas Water Heater
Ver. 2.00
Navien America, Inc.
20 Goodyear lrvine, CA 92618
TEL +949-420-0420 FAX +949-420-0430
www.naviennamerica.com
MODEL
2
nd
Edition - July 2010
No. 20A-GT-001
Do not store or use gasoline or other flammable vapors and liquids in the
vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
Installation and service must be performed by a qualified installer,
service agency or the gas supplier.
WARNING
If the information in these instructions is not followed exactly, a fire or explosion may result
causing property damage, personal injury or death.
Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your building.
Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s
instructions.
If you cannot reach your gas supplier, call the fire department.
NR-180 NP-180 NR-180A NP-180A
NR-210 NP-210 NR-210A NP-210A
NR-240 NP-240 NR-240A NP-240A
Tankless Gas Water Heater
NR/NP Series
Service
Manual
Service Manual
Service Manual

Table of Contents

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Navien NR-180 Specifications

General IconGeneral
CategoryTankless Water Heater
TypeCondensing
Fuel TypeNatural Gas or Propane
Max. Output BTU180, 000 BTU/h
Energy Factor (EF)0.96
Water Connection3/4" NPT
Gas Connection3/4" NPT
Heat ExchangerStainless Steel
Electrical Requirements120V, 60Hz
Efficiency96%
Venting2" PVC/CPVC or 3" Concentric

Summary

Navien Warranty

Warranty Coverage Details

Outlines warranty periods for heat exchangers and other components.

Warranty Exclusions

Lists conditions and circumstances that void the product warranty.

Safety Considerations

Safety Definitions

Defines safety terms and hazard levels to ensure user understanding.

List of Safety Symbols

Identifies and explains the safety alert symbols used throughout the manual.

Symbols Used in Instructions

Explains symbols used to highlight important information and warnings.

Safety Precautions

Provides general safety guidelines to prevent injury, death, or property damage.

Product Information

Technical Data

General Specifications

Provides performance and physical data for various Navien models.

System Details

Schematic and Flow Diagram

Visual representation of the water heater's internal system operation.

Operation Flow Chart

Step-by-step process illustrating the unit's operational sequence.

Electrical Diagnostic Points

Identifies key test points on the PCB for electrical diagnostics.

Troubleshooting Data

Error Code List

Comprehensive list of error codes, their reasons, and self-diagnostic actions.

01Error: Boiling

Troubleshooting steps for errors related to heat exchanger boiling.

03Error: Ignition Fail

Troubleshooting steps for ignition failure errors.

08Error: Short-circuit of hot water temperature sensor

Troubleshooting for errors caused by short-circuited hot water temperature sensors.

09Error: Fan motor RPM error

Troubleshooting for errors related to incorrect fan motor RPM.

10Error: Air pressure error

Troubleshooting for errors related to the air pressure sensor or hose.

12Error: Loss of flame during combustion

Troubleshooting for errors indicating loss of flame during combustion.

15Error: MICOM error

Troubleshooting steps for internal PCB (MICOM) errors.

16Error: Bimetal overheated

Troubleshooting for errors related to the overheat controller (bimetal).

21Error: Heat exchanger input temperature sensor open

Troubleshooting for open heat exchanger input temperature sensors.

22Error: Heat exchanger input temperature sensor shortcircuit

Troubleshooting for short-circuited heat exchanger input temperature sensors.

27Error: Air volume sensor error

Troubleshooting for errors related to the air volume sensor.

30Error: Exhaust gas temperature error

Troubleshooting for errors due to high exhaust gas temperature.

32Error: Direct water temperature sensor open

Troubleshooting for open cold water temperature sensors.

33Error: Direct water temperature sensor short-circuit

Troubleshooting for short-circuited cold water temperature sensors.

34Error: Water Adjustment valve error

Troubleshooting for errors related to the water adjustment valve.

35Error: Gas pressure sensor error

Troubleshooting for errors related to the gas pressure sensor.

36Error: Communication Error

Troubleshooting for communication errors in cascade systems.

37Error: Internal water leak

Troubleshooting for errors indicating an internal water leak.

38Error: Pump error

Troubleshooting for errors related to pump operation or flow sensing.

39Error: Flow sensor error

Troubleshooting for errors related to the flow sensor in cascade systems.

44Error: Temperature sensor connection error

Troubleshooting for errors in temperature sensor connections.

45Error: Bypass Mixing Valve error

Troubleshooting for errors related to the bypass mixing valve.

48Error: Gas pressure error

Troubleshooting for errors related to low gas pressure on LP models.

Inspection

Gas Pressure Setting

Procedures for measuring and adjusting gas pressure and air ratio.

Maintenance

Replacement of Parts

Inspection and Maintenance Schedule

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