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Dispenser
5635
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Dispenser Functional Description
Dispense
Operation
1-24
NCR 5635 Spray Currency Dispenser Service Manual
NCR - CONFIDENTIAL
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39
Table of Contents
Main Page
About this Manual
7
Purpose
7
Audience
7
Organisation
7
Related Information Products
8
Table of Contents
9
Chapter 1 Dispenser Functional Description
13
Introduction
15
Currency Containers
17
Currency Cassettes
17
Purge bin
22
Pick Modules
24
Currency Cassette Guides and Latch
25
Cassette Identity Sensors
25
Pick Module Keyplate
25
Pick Action
25
Pick Mechanism Operation
26
Pick Sensor
28
Cassette Low Sensor
28
Pick Module Transport
28
Presenter
29
Dispenser Motor and Transport
30
Main Timing Disk
30
Linear Variable Displacement Transducer (LVDT)
30
Divert Gate
31
Exit Sensor
31
Control Board
32
Firmware Description
34
Dispense Operation
36
Chapter 2 Installation
41
Mounting Dispenser
41
Left Side Mounting Locations
41
Right Side Mounting Locations
43
Power Requirements/Connections
45
AC Power
45
DC Power
45
Power Connections
46
Interface Connection
47
Electrical Connections
48
Electrical Characteristics of Interfaces
49
Chapter 3 Operating Instructions
52
Preparation of Currency
53
Emptying the Currency Purge bin
62
Standard Currency Purge bin
62
Latch Fast Currency Purge bin
63
Clearing Currency Dispenser Jams
65
Chapter 4 Maintenance Instructions
67
Cassette Adjustments
72
Cassette Identification Code
72
Currency Dimensions Adjustment
76
Currency Width Adjustment
87
Matching Cassette Bodies and Lids
95
Note Low Sensing Adjustment
95
Currency Singularity
97
Singularity
97
Internal Compensation Factor
97
Condition of Currency
97
Calibrating the Dispenser
98
Establishing Singularity and Size
99
Diagnostic Tests
100
Start-Up Tests
101
Automatic Tests
101
Manual Tests
103
Adjustments
106
Pick Module Timing
106
Dispenser Motor Drive Belt Tension
115
Preventive Maintenance
116
Pick Modules
116
Currency/Media Containers
117
Lubrication
118
Lubricant Type
118
General Instructions
118
Spray Module
119
Pick Module
119
Cleaning
120
Replacement Instructions
121
Replacing the Control Board
121
Replacing the 5635 Spray Presenter
123
Replacing a 5635 Dispenser Pick Module
124
Configuration
125
RS232 Comms
125
Bill Singularity
125
Connector Pin-Outs
126
AC Connector
126
RS232 Connector
126
DC Connector
127
Appendix A
129
Currency
129
Currency Cassettes
129
Reject bin
129
Emc
132
Power Requirements
132
Acoustic Noise
133
Dimensions
133
Weight
133
Environment
134
Index
135
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