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Nelson 760-24 - User Manual

Nelson 760-24
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Summary

How Nelson 700 Series Waterers Work

Electric Heater Operation

Details the function and placement of the thermostatically controlled electric heater.

Model Number Location

Identifies where the waterer model number can be found on the unit and packaging.

Cleaning the Waterer

Removing Drinking Bowl

Instructions for removing the top cover and drinking bowl for cleaning.

Removing Mineral Deposits

Procedure for removing mineral deposits using white vinegar and water solution.

Cleaning Underneath Bowl

Steps to clean the area beneath the drinking bowl using a vacuum cleaner.

Adjusting the Control Valve

Adjusting Water Level

Testing Heater and Thermostat

Testing the Heater

Procedure to test the heating element's continuity using an ohm meter.

Testing the Thermostat

Method to test thermostat functionality by checking continuity after freezing.

Replacing Heater and Thermostat

Weight Installation

Tightening Screws

Troubleshooting Dripping and Overflow

Checking for Obstructions

First steps to identify obstructions causing dripping or overflow issues.

Adjusting Control Valve for Dripping

Fine-tuning the control valve adjustment screw to stop dripping.

Inspecting;Replacing Filter and Control Valve

Procedure to inspect or replace the inline water filter and control valve.

Freeze-Up Troubleshooting

Electrical Circuit Inspection

Checking the electrical circuit for fuses, breakers, or GFI issues causing freeze-up.

Waterer Inspection for Freeze-Up

Visually inspecting the waterer, especially the heater, for operation during cold weather.

Other Causes for Freeze-Up

Details various causes including valve location, heat wells, air gaps, and more.

Taking Waterer Out of Service

Warranty Information

Waterer Components Overview

Pivot Beam Explanation

Description of the pivot beam's function and its connection to the bowl cage and counter weight.

Control Valve Adjustment Screw Function

Explains the location and function of the adjustment screw for the control valve.

Control Valve Description

Details the control valve's role in regulating water flow and its operational pressure range.

Brass Pivot Shaft

Description of the brass pivot shaft connecting the pivot beam and drinking bowl cage.

Counter Weight

Information on the counter weight, its attachment, and orientation.

Beam Lock Lever

Explains the function of the beam lock lever for securing the pivot beam.

Brass Shut-off Valve

Details the brass shut-off valve's function in regulating water flow and shutting off supply.

Water Supply Hose

Information on the water supply hose connection and its importance for access.

Inline Water Filter

Description of the inline water filter's purpose and location for trapping sediment.

Copper Water Spout Tube

Explains the copper water spout tube's function in refilling the drinking bowl.

Heater Functionality

Description of the heater's location and how it is activated by the thermostat.

Thermostat Role

Explanation of the thermostat's function as a switch to control the heater.

Strain Relief Connector

Details the strain relief connector's purpose in securing the heater cord in the junction box.

Installation in Freezing Climates - Protecting Vertical Waterline

Installation in Freezing Climate - Plumbing Inside Waterer

Water Filter Location

Guidelines for filter placement to ensure proper function and freeze protection.

Heater & Thermostat Installation Diagrams

Electrical Junction Box Cover

Instructions for replacing the electrical junction box cover with a new one.

Strain Relief Connector Installation

Steps for correctly installing the strain relief connector for the heater cord.

Power Supply Requirements

Specifies the required hot, neutral, and ground wires for heater and thermostat connection.

Intended Use of Parts

Details the specific models for which thermostat and heater parts are designed.

Heater & Thermostat Wiring Diagram

Visual guide illustrating the wiring connections for the heater and thermostat.

Electrical Installation & Maintenance Safety

Emphasizes using a licensed electrician for safe installation and maintenance.

Instructions For Replacing Plumbing Parts Including Control Valve & Filter

Water Filter Location

Guidelines for filter placement to ensure proper function and freeze protection.

Removing Filter and Control Valve

Step-by-step guide for removing the water filter and control valve.

Installing New Control Valve

Procedure for installing a new control valve, ensuring correct water flow direction.

Warnings: Nelson 700 Series Waterers

Electrical Installation & Maintenance Safety

Use a licensed electrician for safe installation and maintenance to avoid injury or damage.

Top Cover & Drinking Bowl Security

Keep cover and bowl latched at all times unless performing maintenance.

Turn Off Electricity When Servicing

Always turn off power when servicing to prevent electrocution risk.

Seal Air Gaps

Seal air gaps to prevent freeze-up, excessive energy use, and component damage.

Turn Off Electricity After Winter Season

Turn off power when heaters are not needed to eliminate electrocution or fire risk.

Mounting Base Safety

Do not mount waterers with heaters on wooden or combustible bases.

Inspect Waterers Daily

Daily inspection ensures proper refilling and heater function, preventing animal health issues.

Expose Animals to Electrical Wires

Protect all electrical wires to prevent animals from chewing, avoiding fire or electrocution.

Care with Heating Element

Avoid spilling water on the heating element to prevent reduced life and freeze-up.

Summary

How Nelson 700 Series Waterers Work

Electric Heater Operation

Details the function and placement of the thermostatically controlled electric heater.

Model Number Location

Identifies where the waterer model number can be found on the unit and packaging.

Cleaning the Waterer

Removing Drinking Bowl

Instructions for removing the top cover and drinking bowl for cleaning.

Removing Mineral Deposits

Procedure for removing mineral deposits using white vinegar and water solution.

Cleaning Underneath Bowl

Steps to clean the area beneath the drinking bowl using a vacuum cleaner.

Adjusting the Control Valve

Adjusting Water Level

Testing Heater and Thermostat

Testing the Heater

Procedure to test the heating element's continuity using an ohm meter.

Testing the Thermostat

Method to test thermostat functionality by checking continuity after freezing.

Replacing Heater and Thermostat

Weight Installation

Tightening Screws

Troubleshooting Dripping and Overflow

Checking for Obstructions

First steps to identify obstructions causing dripping or overflow issues.

Adjusting Control Valve for Dripping

Fine-tuning the control valve adjustment screw to stop dripping.

Inspecting;Replacing Filter and Control Valve

Procedure to inspect or replace the inline water filter and control valve.

Freeze-Up Troubleshooting

Electrical Circuit Inspection

Checking the electrical circuit for fuses, breakers, or GFI issues causing freeze-up.

Waterer Inspection for Freeze-Up

Visually inspecting the waterer, especially the heater, for operation during cold weather.

Other Causes for Freeze-Up

Details various causes including valve location, heat wells, air gaps, and more.

Taking Waterer Out of Service

Warranty Information

Waterer Components Overview

Pivot Beam Explanation

Description of the pivot beam's function and its connection to the bowl cage and counter weight.

Control Valve Adjustment Screw Function

Explains the location and function of the adjustment screw for the control valve.

Control Valve Description

Details the control valve's role in regulating water flow and its operational pressure range.

Brass Pivot Shaft

Description of the brass pivot shaft connecting the pivot beam and drinking bowl cage.

Counter Weight

Information on the counter weight, its attachment, and orientation.

Beam Lock Lever

Explains the function of the beam lock lever for securing the pivot beam.

Brass Shut-off Valve

Details the brass shut-off valve's function in regulating water flow and shutting off supply.

Water Supply Hose

Information on the water supply hose connection and its importance for access.

Inline Water Filter

Description of the inline water filter's purpose and location for trapping sediment.

Copper Water Spout Tube

Explains the copper water spout tube's function in refilling the drinking bowl.

Heater Functionality

Description of the heater's location and how it is activated by the thermostat.

Thermostat Role

Explanation of the thermostat's function as a switch to control the heater.

Strain Relief Connector

Details the strain relief connector's purpose in securing the heater cord in the junction box.

Installation in Freezing Climates - Protecting Vertical Waterline

Installation in Freezing Climate - Plumbing Inside Waterer

Water Filter Location

Guidelines for filter placement to ensure proper function and freeze protection.

Heater & Thermostat Installation Diagrams

Electrical Junction Box Cover

Instructions for replacing the electrical junction box cover with a new one.

Strain Relief Connector Installation

Steps for correctly installing the strain relief connector for the heater cord.

Power Supply Requirements

Specifies the required hot, neutral, and ground wires for heater and thermostat connection.

Intended Use of Parts

Details the specific models for which thermostat and heater parts are designed.

Heater & Thermostat Wiring Diagram

Visual guide illustrating the wiring connections for the heater and thermostat.

Electrical Installation & Maintenance Safety

Emphasizes using a licensed electrician for safe installation and maintenance.

Instructions For Replacing Plumbing Parts Including Control Valve & Filter

Water Filter Location

Guidelines for filter placement to ensure proper function and freeze protection.

Removing Filter and Control Valve

Step-by-step guide for removing the water filter and control valve.

Installing New Control Valve

Procedure for installing a new control valve, ensuring correct water flow direction.

Warnings: Nelson 700 Series Waterers

Electrical Installation & Maintenance Safety

Use a licensed electrician for safe installation and maintenance to avoid injury or damage.

Top Cover & Drinking Bowl Security

Keep cover and bowl latched at all times unless performing maintenance.

Turn Off Electricity When Servicing

Always turn off power when servicing to prevent electrocution risk.

Seal Air Gaps

Seal air gaps to prevent freeze-up, excessive energy use, and component damage.

Turn Off Electricity After Winter Season

Turn off power when heaters are not needed to eliminate electrocution or fire risk.

Mounting Base Safety

Do not mount waterers with heaters on wooden or combustible bases.

Inspect Waterers Daily

Daily inspection ensures proper refilling and heater function, preventing animal health issues.

Expose Animals to Electrical Wires

Protect all electrical wires to prevent animals from chewing, avoiding fire or electrocution.

Care with Heating Element

Avoid spilling water on the heating element to prevent reduced life and freeze-up.

Overview

The Nelson 700 Series Waterer is an animal watering device designed to provide a continuous supply of fresh water, particularly in freezing climates. Its core function relies on a patented weight-activated valve system, which eliminates the need for traditional float or paddle valves.

Function Description:

The waterer operates on a simple yet effective principle: as an animal drinks from the stainless steel bowl, the weight of the water in the bowl decreases. This reduction in weight causes a lead counterweight to pivot a beam, which in turn opens the control valve. Water then refills the drinking bowl until it becomes heavy enough to return the beam to its balanced position, pivoting off the valve and shutting off the water flow. This self-regulating mechanism ensures a consistent water level without manual intervention.

For use in freezing climates, the Nelson 700 Series Waterer incorporates an optional electric heater. This heater is strategically located below the crossbeam, underneath the drinking bowl, to warm the air surrounding the drinking bowl. The heater is thermostatically controlled, meaning it automatically cycles on and off as needed to maintain a temperature above freezing. The thermostat is factory-preset and does not require adjustment. When active, the heater can become very hot, even glowing red.

Important Technical Specifications:

  • Control Valve Operation: The control valve operates within a water pressure range of 20 to 80 psi, with an optimal range of 40-60 psi. It has clearly marked "IN" and "OUT" ports for proper water supply hose and copper water spout tube connection.
  • Heater Specifications (120 volts AC):
    • Model 730 Waterers: 250 watts, 2.1 amps (Heater #755)
    • Model 760 Waterers: 325 watts, 2.7 amps (Heater #785)
    • Heater element resistance: 53-63 ohms for 250-watt elements, 41-48 ohms for 325-watt elements.
  • Thermostat: Part 758, designed for both Models 730 & 760. Guaranteed for three years.
  • Water Level: Normal water level is approximately 2-1/2 inches from the bottom of the bowl. This can be adjusted by moving the counterweight.
  • Drain Pipe (for free-standing models): Model 730-24 uses an 8" ID drain pipe; Model 760-24 uses a 10" ID drain pipe. PVC or ADS corrugated non-perforated pipe is recommended to prevent the hole from filling with dirt.
  • Waterline Insulation: Nelson Waterline Insulation Accessory #1004 is recommended for protecting the vertical waterline in freezing climates.

Usage Features:

  • Easy Cleaning: The drinking bowl can be easily removed for cleaning. The top cover on round models is removed by pushing down a brass button and rotating counter-clockwise. Wall-mounted models require pushing a brass latch button sideways, lifting the front, and pulling forward.
  • Water Level Adjustment: The water level in the drinking bowl can be fine-tuned by adjusting the position of the lead counterweight on the pivot beam. Moving the weight away from the crossbeam raises the water level, while moving it toward the center lowers it.
  • Beam Lock Lever: A beam lock lever is provided to secure the pivot beam, closing the valve and preventing water flow when the drinking bowl is removed for cleaning or maintenance.
  • Brass Shut-Off Valve: This valve serves two purposes: regulating the rate of water flow into the drinking bowl and shutting off the water supply for servicing. It should be opened 1 to 3 turns for normal operation, depending on water pressure.
  • Inline Water Filter: A pencil-shaped inline filter is located within the water supply hose to trap sediment before it reaches the control valve, preventing clogs and dripping.
  • Thermal Cap Accessory: The Nelson Thermal Cap (ACC.#TC730 for Models 730, ACC.#TC760 for Models 760) can be installed over the top cover when the waterer is not in service to reduce energy consumption and keep it clean.

Maintenance Features:

  • Mineral Deposit Removal: Mineral deposits in the stainless steel bowl can be removed by soaking the bowl for 24 hours in a 50% white vinegar and 50% water solution.
  • Underneath Cleaning: The area beneath the drinking bowl and crossbeam can be cleaned using a wet/dry shop vacuum after removing the top cover, locking the beam, and removing the drinking bowl.
  • Control Valve Adjustment: The control valve adjustment screw can be turned with a coin or screwdriver to regulate water flow and ensure complete shut-off after refilling. This is crucial for preventing dripping and overflow.
  • Heater and Thermostat Testing: Both the heating element and thermostat can be tested for continuity using an ohm meter. The thermostat can be tested by placing it in a freezer for 30 minutes to induce closure.
  • Heater and Thermostat Replacement: Detailed instructions and diagrams are provided for replacing these components, emphasizing the importance of turning off electricity and water supply.
  • Filter Inspection and Replacement: The inline water filter should be inspected periodically for sediment buildup and tears. It can be cleaned or replaced as needed.
  • Control Valve Inspection and Replacement: The control valve can be disassembled to inspect for sediment or worn parts. Individual valve components or the entire valve can be replaced.
  • Tightening Screws: Screws should be tightened annually, including cross beam screws and cover clip screws. Cotter pins on the brass pivot shaft should also be verified.
  • Freeze-Up Troubleshooting: A comprehensive troubleshooting guide is provided for freeze-up issues, covering electrical circuit inspection, waterer inspection, and other causes such as improper brass shut-off valve/water supply hose location, inadequate heat well size, obstructions in the heat well, vertical waterline contact with the heat well, air gaps, heat tape placement, water level contact with the cover, and voltage drop.
  • Taking Waterer Out of Service: Instructions are given for temporarily taking the waterer out of service, including turning off water, cleaning, and installing the thermal cap.
  • Warranty: Nelson Manufacturing Company offers a one-year warranty on waterers for defects in workmanship and materials, and a three-year warranty on heaters and thermostats.

Safety Warnings (Crucial for Maintenance and Usage):

  • ALWAYS TURN OFF ELECTRICITY WHEN SERVICING WATERER. This is paramount to eliminate the risk of electrocution. All waterers should be on dedicated circuits.
  • DO NOT allow a horse to be exposed to a waterer unless the drinking bowl is in place and the top cover is latched.
  • DO NOT mount or set waterers with heaters on top of wooden or combustible bases.
  • USE CARE NOT to spill water on heating element. Water on the heating element reduces its life and can lead to freeze-up.
  • Inspect and clean waterers daily. This helps verify proper refilling and heater operation, preventing dehydration, illness, or death of animals due to power outages or component failure.
  • DO NOT expose animals to electrical wires. All electrical wires and insulation should be covered with protective PVC pipe or metal conduit pipe to prevent chewing and associated risks of fire or electrocution.
  • Use a licensed electrician for installation and maintenance to ensure compliance with electrical codes and prevent risks of electrocution or fire.

Nelson 760-24 Specifications

General IconGeneral
Model760-24
CategoryWater System
TypeImpact Sprinkler
Pattern AdjustmentAdjustable Part to Full Circle
Body MaterialPlastic

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