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New Yorker CG40D - User Manual

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103710-03 - 10/12
BEFORE INSTALLATION: READ THIS MANUAL
SAVE THESE INSTRUCTIONS
Installing contractor and homeowner should read and be informed as to the proper installation and operation of this boiler.
The manufacturer will not be responsible for improper installation or operation. This manual and all associated instruction
material should be conspicuously posted near the boiler.
INSTALLATION, OPERATING
AND
SERVICE INSTRUCTIONS
CG-D™ SERIES
GAS BOILER
Price - $3.00
9700609
For service or repairs to boiler, call your heating contractor. When seeking information on boiler,
provide Boiler Model Number and Serial Number as shown on Rating Label.
Boiler Model Number
CG D
Boiler Serial Number Installation Date
Heating Contractor Phone Number
Address

Questions and Answers

Summary

I. Pre-Installation

II. Unpack Boiler

III. Water Piping and Trim

IV. Gas Piping

V. Venting

VI. Electrical

VII. System Start-up and Checkout

A. Main Burner Check

Verify main burners are correctly seated and secure before operation.

B. Initial start -

Procedure for filling the system with water, purging air, and initial boiler startup.

VIII. Operation

A. BOILER SEQUENCE OF OPERATION

Details the normal operation sequence and fault detection states of the boiler control.

B. BOILER FAULT

Lists boiler status codes used for diagnosing and resolving operational faults.

C. USING DISPLAY

Guide on operating the boiler control display to view status and troubleshooting information.

D. VIEWING THE OPERATING MODE OPTIONS

Instructions on how to view boiler status, settings, and troubleshooting data via the control display.

E. CHANGING THE ADJUSTABLE PARAMETERS

Steps to access and modify boiler parameters like high limit and differential settings for optimal performance.

F. MORE INFORMATION ABOUT ADJUSTABLE PARAMETERS

Explanations for adjustable parameters, including high limit, differential, and timing settings.

IX. Service and Maintenance

A. General.

Outlines annual service requirements, safety precautions, and general inspection procedures.

B. Low Water Cutoff (if so equipped).

Guidance on servicing and maintaining the low water cutoff device, if installed.

C. Inspect Vent System.

Procedure for inspecting the vent system for obstructions, soot, leaks, and proper support.

D. Inspect Boiler Flue Passages for blockage or soot accumulation.

Instructions for inspecting and cleaning the boiler's flue passages and replacing necessary seals.

E. Clean Main Burners and Firebox.

Detailed steps for removing, cleaning, and reinstalling main burners and firebox components.

X. Troubleshooting

A. BEFORE TROUBLESHOOTING

General troubleshooting guidelines, including checking electrical connections and wiring diagrams.

B. USE CONTROL DISPLAY Err (ERROR) NUMBER TO DIRECT TROUBLESHOOTING EFFORTS

Guide to diagnosing boiler problems by interpreting error codes displayed on the control unit.

C. USE SEA (STATUS) NUMBER TO GUIDE TROUBLESHOOTING

Guide to diagnosing boiler issues by interpreting status codes shown on the control display.

5. Circulator is On But Damper is Not Open

Troubleshooting steps for damper failure to open, checking related switches and connections.

6. Circulator is On, Damper is Open But Boiler Fails to Start

Steps to troubleshoot boiler startup failures when the circulator and damper are functioning correctly.

6. Circulator is On, Damper is Open But Boiler Fails to Start (continued)

Continued troubleshooting for startup issues: no spark, no pilot flame, spark not stopping, and main flame failure.

XI. Repair Parts

Limited Warranties

ONE YEAR LIMITED WARRANTY

Details the one-year warranty coverage for residential water boilers against defects.

FIVE YEAR LIMITED WARRANTY

Outlines the five-year warranty for the boiler's pressure vessel against material defects.

LIFETIME LIMITED WARRANTY

Covers the lifetime warranty for pressure vessels on specific boiler models against defects.

EXCEPTIONS AND EXCLUSIONS

Lists conditions and exclusions that limit or void the manufacturer's limited warranties.

New Yorker CG40D Specifications

General IconGeneral
BrandNew Yorker
ModelCG40D
CategoryBoiler
LanguageEnglish

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