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New Yorker CG40D - User Manual

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103710-03 - 10/12
BEFORE INSTALLATION: READ THIS MANUAL
SAVE THESE INSTRUCTIONS
Installing contractor and homeowner should read and be informed as to the proper installation and operation of this boiler.
The manufacturer will not be responsible for improper installation or operation. This manual and all associated instruction
material should be conspicuously posted near the boiler.
INSTALLATION, OPERATING
AND
SERVICE INSTRUCTIONS
CG-D™ SERIES
GAS BOILER
Price - $3.00
9700609
For service or repairs to boiler, call your heating contractor. When seeking information on boiler,
provide Boiler Model Number and Serial Number as shown on Rating Label.
Boiler Model Number
CG D
Boiler Serial Number Installation Date
Heating Contractor Phone Number
Address

Questions and Answers

  • P
    priveraAug 20, 2025
    What to do if the New Yorker CG40D Boiler main flame does not light?
    • D
      David JacksonAug 21, 2025
      If the main flame does not light, check the orifice size for any blockage. Also, verify if there's 24 volts across control terminals P5-8 and P5-5. If there is no voltage, the control might be defective.
  • D
    Donna MooreAug 22, 2025
    Why is my New Yorker CG40D Boiler circulator on but the boiler is off?
    • E
      Elizabeth HuffAug 22, 2025
      If the boiler is off but the circulator is on, check the boiler temperature. If the boiler water temperature is higher than the start temperature (default 140 F) and the circulator pre-purge time (default 2 minutes) has not expired, the boiler start will be delayed until the water temperature drops or the time expires.
  • W
    woodkimberlyAug 25, 2025
    What to do if my New Yorker CG40D Boiler temperature sensor fails?
    • D
      Derrick SchneiderAug 25, 2025
      If the temperature sensor fails, check that the sensor is securely attached to the control P7 connector and that the sensor wire is not damaged. If the problem continues, replace the sensor. If the problem still persists, replace the control.
  • K
    Krystal JonesAug 27, 2025
    What to do if the New Yorker CG40D Boiler damper failed to open?
    • A
      April RoseAug 27, 2025
      If the damper failed to open, check for a loose connection between the control and vent damper, and inspect the damper harness. Also, check for any obstruction in the path of the damper. If the error does not clear, replace the control.
  • R
    reidjosephAug 28, 2025
    How to fix a New Yorker CG40D Boiler with a flame rod shorted to ground?
    • M
      Misty ThomasAug 28, 2025
      To fix a flame rod shorted to ground, check for excessive condensate, dry the pilot, and adjust the setpoint higher. Also, check for a loose or damaged ignition wire.
  • J
    Jesse RichAug 30, 2025
    What to do if the New Yorker CG40D Boiler spark does not stop when pilot lights?
    • Q
      qterryAug 30, 2025
      If the spark does not stop when the pilot lights, check for a loose connection in the ignition cable or ground wire. You should also check the continuity of the ignition cable.
  • A
    Ashley JamesSep 1, 2025
    What to do if New Yorker CG40D has flame present out of sequence?
    • M
      Mr. John Norris Jr.Sep 1, 2025
      If there is flame present out of sequence, check the gas valve for proper operation.
  • P
    Paul WilliamsSep 2, 2025
    What to do if New Yorker CG40D is waiting for limit to open?
    • K
      kristawellsSep 3, 2025
      If the boiler is waiting for a limit to open, check the blocked vent switch and the flame rollout switch.
  • N
    Nicole HaydenSep 4, 2025
    What to do if the New Yorker CG40D damper failed to open (STA 20)?
    • M
      Ms. Jacqueline ShafferSep 4, 2025
      If the damper failed to open (STA 20), check if the control terminal 'P6 - 5' (yellow wire) is energized during status 'STA18' or 'STA 20'. Also, check for any obstruction in the path of the damper.
  • S
    Suzanne HillSep 6, 2025
    What to do if my New Yorker CG40D thermostat input is higher than threshold?
    • J
      Jennifer BakerSep 6, 2025
      If the thermostat input is higher than the threshold, check the thermostat wiring.

Summary

I. Pre-Installation

II. Unpack Boiler

III. Water Piping and Trim

IV. Gas Piping

V. Venting

VI. Electrical

VII. System Start-up and Checkout

A. Main Burner Check

Verify main burners are correctly seated and secure before operation.

B. Initial start -

Procedure for filling the system with water, purging air, and initial boiler startup.

VIII. Operation

A. BOILER SEQUENCE OF OPERATION

Details the normal operation sequence and fault detection states of the boiler control.

B. BOILER FAULT

Lists boiler status codes used for diagnosing and resolving operational faults.

C. USING DISPLAY

Guide on operating the boiler control display to view status and troubleshooting information.

D. VIEWING THE OPERATING MODE OPTIONS

Instructions on how to view boiler status, settings, and troubleshooting data via the control display.

E. CHANGING THE ADJUSTABLE PARAMETERS

Steps to access and modify boiler parameters like high limit and differential settings for optimal performance.

F. MORE INFORMATION ABOUT ADJUSTABLE PARAMETERS

Explanations for adjustable parameters, including high limit, differential, and timing settings.

IX. Service and Maintenance

A. General.

Outlines annual service requirements, safety precautions, and general inspection procedures.

B. Low Water Cutoff (if so equipped).

Guidance on servicing and maintaining the low water cutoff device, if installed.

C. Inspect Vent System.

Procedure for inspecting the vent system for obstructions, soot, leaks, and proper support.

D. Inspect Boiler Flue Passages for blockage or soot accumulation.

Instructions for inspecting and cleaning the boiler's flue passages and replacing necessary seals.

E. Clean Main Burners and Firebox.

Detailed steps for removing, cleaning, and reinstalling main burners and firebox components.

X. Troubleshooting

A. BEFORE TROUBLESHOOTING

General troubleshooting guidelines, including checking electrical connections and wiring diagrams.

B. USE CONTROL DISPLAY Err (ERROR) NUMBER TO DIRECT TROUBLESHOOTING EFFORTS

Guide to diagnosing boiler problems by interpreting error codes displayed on the control unit.

C. USE SEA (STATUS) NUMBER TO GUIDE TROUBLESHOOTING

Guide to diagnosing boiler issues by interpreting status codes shown on the control display.

5. Circulator is On But Damper is Not Open

Troubleshooting steps for damper failure to open, checking related switches and connections.

6. Circulator is On, Damper is Open But Boiler Fails to Start

Steps to troubleshoot boiler startup failures when the circulator and damper are functioning correctly.

6. Circulator is On, Damper is Open But Boiler Fails to Start (continued)

Continued troubleshooting for startup issues: no spark, no pilot flame, spark not stopping, and main flame failure.

XI. Repair Parts

Limited Warranties

ONE YEAR LIMITED WARRANTY

Details the one-year warranty coverage for residential water boilers against defects.

FIVE YEAR LIMITED WARRANTY

Outlines the five-year warranty for the boiler's pressure vessel against material defects.

LIFETIME LIMITED WARRANTY

Covers the lifetime warranty for pressure vessels on specific boiler models against defects.

EXCEPTIONS AND EXCLUSIONS

Lists conditions and exclusions that limit or void the manufacturer's limited warranties.

New Yorker CG40D Specifications

General IconGeneral
BrandNew Yorker
ModelCG40D
CategoryBoiler
LanguageEnglish

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