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New Yorker CLW-3 - User Manual

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1
INSTALLATION, OPERATING
AND SERVICE INSTRUCTIONS
"CLW" SERIES
CAST IRON OIL-FIRED BOILER
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Summary

SECTION I: GENERAL INFORMATION

INSPECT SHIPMENT

Examine the boiler shipment for any signs of damage upon delivery.

LOCATE BOILER

Position the boiler in its final location, considering smoke pipe connection and floor type.

PROVIDE AIR SUPPLY AND VENTILATION

Ensure adequate air supply for proper combustion, potentially requiring screened openings or ducts.

SECTION II: INSTALLATION INSTRUCTIONS

CRATE AND BOILER REMOVAL

Safely remove all packaging, protective spacers, and secure bolts from the boiler.

BOILER POSITIONING AND INSPECTION

Move the boiler to its final location and inspect combustion components before operation.

HEATING SYSTEM PIPING CONNECTIONS

Connect supply and return piping, ensuring proper clearances and system fill procedures.

TANKLESS HEATER PIPING AND SMOKING

Connect tankless heater piping and install smokepipe with draft regulation.

ELECTRICAL WIRING AND FUEL LINES

Install electrical wiring and ensure fuel lines are airtight for oil systems.

SECTION III: OPERATING AND SERVICE INSTRUCTIONS

PRE-OPERATION AND BURNER ASSEMBLY

Inspect installation, fill system, check controls, lubricate, set controls, and adjust burner assembly.

BURNER START-UP AND ADJUSTMENTS

Start the oil burner, adjust oil pressure, and perform other adjustments like air band/shutter.

CONTROL TESTING AND CLEANING

Test thermostat, primary control, high limit, and perform boiler/system cleaning procedures.

COMBUSTION OPTIMIZATION AND TROUBLESHOOTING

Guidance on nozzles, leaks, water, cold oil, flame shape, and installation issues.

BOILER NON-OPERATION AND CONTROL ACTIONS

Procedures for non-operation, control switching actions, and safety information.

SECTION IV: BOILER CLEANING

FLUEWAY AND FIREBOX CLEANING

Detailed steps for cleaning boiler flueways, top sections, and the firebox.

BOILER REASSEMBLY

Reinstall all components including canopy, flue plates, and panels after cleaning.

SECTION V: REPAIR PARTS

BOILER ASSEMBLY COMPONENTS

Exploded view and parts list for the bare boiler assembly components.

JACKET AND TRIM COMPONENTS

List and illustration of flush jacket and trim/controls assembly components.

New Yorker CLW-3 Specifications

General IconGeneral
BrandNew Yorker
ModelCLW-3
CategoryBoiler
LanguageEnglish

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