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New Yorker FR-98 - User Manual

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INSTALLATION, OPERATING
AND SERVICE INSTRUCTIONS
FR™ SERIES
HORIZONTAL TUBE BOILER
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104183-02 - 7/12
Price - $5.00
As an ENERGY STAR
®
Partner,
New Yorker Boiler Co., Inc.
has determined that the
FR-HGS, FR-HGSII, FR-98,
FR-122, FR-147, FR-173, FR-205
and FR-232 water boilers
meet the ENERGY STAR
®
guidelines for Energy
efciency established by the
United States Environmental
Protection Agency (EPA).
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Summary

Important Information and Safety Definitions

USA Boiler Standards

Lists standards for boiler installation in the USA.

Hazard Definitions

Explains DANGER, WARNING, CAUTION, and NOTICE terms.

Critical Safety Warnings

Flammable Liquids and Combustible Flooring

Warnings about flammable liquids and installation on combustible floors.

Toxic Substances and General Safety

Alerts about toxic materials and general safe practices.

Boiler Operating Safety Guidelines

Water Pressure, Air, and Chimney Safety

Covers safety for water, air supply, and venting systems.

Fuel Type and Burner Door Safety

Specifies fuel type and burner door safety procedures.

General Boiler Information and Diagrams

Boiler Model Diagrams (FR-HGS;HGSII)

Illustrates front and side views of FR-HGS/HGSII boilers.

Boiler Model Diagrams (FR-98-W to FR-232-W)

Shows front and side views of FR-98-W to FR-232-W boilers.

Boiler Dimensions and Diagrams

Boiler Diagrams (FR-265-W to FR-462-W)

Displays front and side views of FR-265-W to FR-462-W boilers.

Dimensional Data Table

Lists physical dimensions for various FR boiler models.

Boiler Rating and Efficiency Data

Boiler Rating Data Table

Provides burner capacity, output, and efficiency ratings.

Pre-Installation Procedures

Shipment, Location, and Site Requirements

Covers inspection, positioning, and site preparation.

Clearances to Combustible Materials

Specifies required distances from combustible materials.

Combustion and Ventilation Air

Space Type and Outdoor Air Requirements

Determining space type and providing adequate outdoor air.

Boiler Assembly and Control Installation

Boiler Removal, Leak Testing, and Jacket Assembly

Instructions for boiler setup and jacket installation.

Boiler Control Installation

Guidance on installing gauges and limit controls.

Water Piping and System Connections

Preventing Contamination and Connecting Piping

Methods to avoid contamination and connect system piping.

Water Piping Installation Details

Safety Relief Valve and Drain Valve Installation

Instructions for installing safety relief and drain valves.

Tankless Heater Piping and Water Treatment

Tankless Heater Piping and Water Management

Covers tankless heater connections, flow, and water treatment.

Venting System Installation

General Venting Guidelines and Chimney Requirements

Covers vent system installation and chimney considerations.

Electrical Installation and Wiring

General Electrical Requirements and Thermostat

Covers wiring, circuits, and thermostat installation.

System Controls and Wiring Diagrams

Details wiring for system controls and circulators.

Oil Piping Installation

General Oil Piping and Single-Pipe Systems

Recommendations for oil piping and single-pipe setup.

Oil Piping Specifications

Two-Pipe Oil System Guidelines

Details for two-pipe oil system installation and tubing lengths.

System Start-Up Procedures

Pre-Start Inspection and System Filling

Covers inspection before start-up and filling the system.

Oil Burner Adjustment and Operation

Boiler Control Settings and Burner Adjustment

Adjusting boiler controls and burner settings.

Starting the Oil Burner

Steps for initiating burner operation and checking oil pressure.

Burner Performance Tuning

Draft, Air, and Head;Turbulator Settings

Adjusting draft, air, and head/turbulator for optimal performance.

Flame Issues and Control Checks

Troubleshooting flame problems and checking control functions.

Control System Safety Checks

Oil Primary and High Limit Control Checks

Safety checks for oil primary and high limit controls.

Boiler Sequence of Operation

Cold Start and Warm Start Operation

Explains operation sequences for different boiler types.

Boiler Control Interface and Modes

Using the Boiler Control and Viewing Modes

How to use the control display and view operating parameters.

Adjustable Boiler Control Parameters

Limit Settings and Circulator Timing

Adjusting high/low limits and circulator timing parameters.

Advanced Operating Functions

Zone Control and Steam Boiler Operation

Configuring zone functions and steam boiler sequences.

Boiler Maintenance and Water Treatment

System Filling, Cleaning, and Water Quality

Procedures for filling, cleaning, and maintaining water quality.

Boiler Cleaning Procedures

Annual Cleaning and Firetube Maintenance

Steps for annual cleaning of firetubes and combustion chamber.

Refractory Ceramic Fiber Safety

RCF Hazards, Precautions, and First Aid

Information on RCF hazards, protective measures, and first aid.

Troubleshooting Combustion Issues

Nozzle, Fuel Leaks, and Flame Shape Diagnosis

Diagnosing problems with nozzles, fuel leaks, and flame characteristics.

Troubleshooting Control Systems

Oil Primary and Intelligent Control Faults

Diagnosing issues with oil primary and intelligent boiler controls.

Obtaining Replacement Parts

Contacting for Parts and Distributor Information

How to get assistance finding parts and distributors.

Jacket Assembly Repair Parts

Jacket Panel Part Number Identification

Lists part numbers for various jacket panels by boiler model.

Bare Boiler Assembly Parts List

Bare Boiler Component Part Numbers

Provides part numbers for components like flue box and burner door.

Insulation Replacement Kits

Combustion Chamber and Flue Box Insulation Kits

Lists kits for insulation replacement for combustion chamber and flue box.

Beckett Burner Parts List

Beckett AF and SF Model Burner Parts

Exploded view and list of parts for Beckett AF/SF burners.

Burner Specifications

Beckett AFG;SF Burner Model Specifications

Details firing rate, nozzle, head, air settings, and pressure.

Low Water Cut Off (LWCO) Installation

LWCO Requirements, Location, Piping, and Wiring

Covers when LWCO is needed, placement, and installation.

New Yorker Boiler Limited Warranties

Warranty Coverage Details and Exclusions

Details warranty periods, exclusions, and claim procedures.

New Yorker FR-98 Specifications

General IconGeneral
BrandNew Yorker
ModelFR-98
CategoryBoiler
LanguageEnglish

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