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New Yorker AP-690U - User Manual

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INSTALLATION, OPERATING
AND SERVICE INSTRUCTIONS
AP-U™ SERIES
STEEL OIL-FIRED BOILER
104338-03 - 12/13
Price - $5.00
For service or repairs to boiler, call your heating contractor. When seeking information on boiler,
provide Boiler Model Number and Serial Number as shown on Rating Label.
Boiler Model Number
AP- U
Boiler Serial Number Installation Date
Heating Contractor Phone Number
Address

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Summary

INSTALLATION, OPERATING AND SERVICE INSTRUCTIONS

IMPORTANT INFORMATION - READ CAREFULLY

USA BOILERS

Lists relevant US standards and codes for boiler installation.

Hazard Definitions

Explains hazard level terms (Danger, Warning, Caution, Notice) used in the manual.

II: PRE-INSTALLATION

Inspect Shipment and Locate Boiler

Instructions for checking shipment, positioning the boiler, and ensuring proper clearances.

Provide Combustion and Ventilation Air

Guidelines for ensuring adequate airflow for safe and efficient boiler operation.

Optional Shield for Combustible Floors

Instructions for installing an optional shield on combustible flooring.

III: WATER PIPING AND TRIM

Design a Piping System

Guidance on designing piping to prevent oxygen contamination and ensure longevity.

Connect Tankless Heater Piping

Instructions for connecting piping to a tankless water heater, including safety precautions.

IV: VENTING

General Venting Guidelines

Outlines installation requirements for chimneys and vent pipes, including draft considerations.

V: ELECTRICAL

General Electrical Requirements

Covers grounding, circuits, wiring standards, and safety precautions for electrical installation.

System Controls and Wiring

Details wiring for system controls, thermostats, and circulators.

VI: OIL PIPING

General Oil Piping

Covers flexible oil lines, filters, and fitting recommendations for safe oil supply.

Single-Pipe and Two-Pipe Oil Lines

Explains configurations for single-pipe and two-pipe oil line systems, including lift and length limitations.

VII: SYSTEM START-UP

Inspect Installation and Fill System

Steps for pre-start inspection, filling the heating system with water, and removing air.

Check Controls, Burner, and Settings

Procedures for checking burner settings, controls, oil pressure, and making adjustments for optimal operation.

Test Controls and Safety Features

Detailed checks for thermostat, primary control, high limit, and other safety features.

VIII: OPERATING

Boiler Sequence of Operation

Describes the operational sequences for boilers with and without tankless heaters, including control logic.

Changing Adjustable Parameters

Instructions on how to view and adjust boiler control parameters like high limit, low limit, and circulator timings.

IX: MAINTENANCE & SERVICE INSTRUCTIONS

Water Boiler Maintenance

Covers filling, boiling out, water treatment, pH testing, and handling excessive make-up water.

Boiler Storage and Winterization

Instructions for maintaining the boiler when not in operation, especially during winter.

X: BOILER CLEANING

Firetubes and Combustion Chamber Cleaning

Step-by-step instructions for cleaning firetubes and the combustion chamber annually.

XI: TROUBLESHOOTING

Combustion Problems

Addresses issues related to nozzles, fuel leaks, air in fuel lines, gasket leaks, dirt, water in fuel, and flame shape.

Oil Primary Control Issues

Troubleshoots problems with the burner not starting, shutting down prematurely, or locking out.

Boiler Control Error Codes

Explains error codes displayed by the boiler control and their recommended corrective actions.

XII: REPAIR PARTS

Boiler Jacket Parts and Controls

Identifies key external parts and control components of the boiler.

AP-U Series Boiler Repair Parts List

Provides a detailed list of part numbers and quantities for the AP-U series boilers.

XIII: BECKETT AFG BURNER PARTS FOR AP-U SERIES BOILERS

Beckett AFG Burner Part Information

Details specific parts and their numbers for Beckett AFG burners used with AP-U boilers.

XIV: RIELLO 40 SERIES BURNER PARTS FOR AP-U SERIES BOILERS

Riello Burner Part Contact Information

Provides contact details for obtaining replacement parts for Riello burners.

APPENDIX A: LOW WATER CUT OFF (LWCO) ON HOT WATER BOILERS

LWCO Installation and Testing

Explains how to pipe and wire a LWCO, and procedures for testing its functionality.

NEW YORKER BOILER CO., INC. Limited Warranties

Warranty Terms and Exclusions

Details limited warranties, exceptions, exclusions, and procedures for obtaining warranty service.

New Yorker AP-690U Specifications

General IconGeneral
BrandNew Yorker
ModelAP-690U
CategoryBoiler
LanguageEnglish

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