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Noblelift PS 12 TSL - User Manual

Noblelift PS 12 TSL
110 pages
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03/2019
PS XXN-SMS-001-CHN
Service & Maintenance Manual
PS 12 16 18TSL
Version 02/2021

Table of Contents

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Summary

1. GENERAL

1.1 Introductions - Maintenance safety precautions

Essential safety guidelines for maintenance personnel to prevent injuries and equipment damage during service.

1.2 Measurement conversions

Provides conversion factors for various units of length, area, volume, and weight for technical specifications.

2. Specification

2.1 Overview of the main components

Identifies and labels the primary parts of the equipment, aiding in component recognition.

2.2 Main technical data

Details critical technical specifications and performance data for different models of the equipment.

3. Electrical system

3.1 Electrical circuit diagram

Presents the schematic diagram of the equipment's electrical system, showing component connections.

3.2 Cable System

Illustrates the main wiring harness layout and component connections for the equipment's electrical system.

3.3 Drive wheels

Details the components and assembly of the drive wheel system, including brake and gearbox.

3.4 The pump station system

Describes the pump station system components and their assembly, crucial for hydraulic operations.

4. The Storage Battery

4.1 Battery replacement

Provides a step-by-step guide for safely removing and installing the vehicle's battery unit.

4.2 Maintenance of batteries (lead-acid batteries)

Explains the procedure for maintaining lead-acid batteries, including water supply and potential issues.

4.3 Battery display

Describes how to interpret the battery charge level indicator and its segments.

4.3.1 Description of electricity meter

Details the components and functions of the electricity meter, including its connectors and indicators.

5. The Charger

5.1 An overview of the charger

Introduces the charger's suitability for various electric vehicles and its general capabilities.

5.3 Charging

Outlines the correct procedure for charging the vehicle's battery using the specified charger.

6. Controller

6.1 Controller Unit

Details the main controller unit, including its part number and associated components like contactors and fuses.

7. Meter

Display Assembly

Illustrates the components of the display assembly, including the electricity meter and switches.

8. Replace electrical parts

8.1 Replace the electric meter

Step-by-step instructions for removing and replacing the electric meter on the equipment.

8.2 Replace the emergency button

Guide for replacing the emergency stop button, involving disassembly of control panel components.

8.3 Replace the universal key switch

Instructions for removing and replacing the universal key switch used for equipment ignition and control.

8.4 Replace fuses

Procedure for replacing fuses (Fuse 1, Fuse 2, Fuse 01) by accessing and opening the fuse box.

8.5 Replace the contactor

Detailed steps for removing and replacing the equipment's contactor, including necessary tools.

8.6 Replace the electric control

Instructions for replacing the main electric control unit, including wiring disconnection and component removal.

8.7 Replace the relay

Step-by-step guide to removing and replacing the relay components within the electrical system.

8.8 Replace micro switch

Procedure for removing and replacing the micro switch, detailing component access and wiring disconnection.

8.9 Replace the magnetic switch

Instructions for replacing the magnetic switch, involving unplugging harness connectors and removing ties.

8.10 Replace wiring harness

Guidance on replacing the main wiring harness, emphasizing correct plug correspondence and numbering.

9. Hydraulic system

9.1 Replace the pump station

Steps for replacing the hydraulic pump station, ensuring the pallet rack is lowered first.

9.2 Replace hydraulic oil

Procedure for draining and refilling hydraulic oil, including recommended types and quantities.

9.3 Replace the filter

Instructions for replacing the hydraulic system filter, usually accessed after pump removal.

9.4 Replace carbon brush

Steps for replacing carbon brushes, typically found in motors, involving cover removal and screw unscrewing.

9.5 Adjust oil pump pressure

Procedure for adjusting the oil pump pressure using specific tools and settings.

9.6 Replace the outer oil cylinder

Detailed steps for replacing the outer hydraulic cylinder on both the right and left sides.

9.7 Replace the middle oil cylinder

Instructions for replacing the middle hydraulic cylinder, involving pin removal and hoop unscrewing.

9.8 Replace sealing ring (outer cylinder)

Guide for replacing sealing rings on the outer oil cylinder, including O-rings and dust rings.

9.9 Replace sealing ring (middle cylinder)

Steps for replacing sealing rings on the middle hydraulic cylinder, involving dust, retaining, and Y-type seals.

10. Tiller

Handle assembly

Illustrates the components that make up the tiller and handle assembly of the equipment.

10.1 Replace PCB motherboard

Procedure for replacing the main printed circuit board (PCB) in the tiller housing.

10.2 Replace air spring

Instructions for removing and installing the air spring for the tiller assembly.

10.2.1 Mounting air spring

Specific steps for mounting the air spring onto the tiller, including securing bolts.

10.3 Replace the interlock switch

Guide for replacing the interlock switch, involving handle housing disassembly and connector unplugging.

11. Driving wheel

11.1 Replace the small wheel

Step-by-step process for replacing the small drive wheel, including jacking and bolt removal.

11.2 Replace lubricating oil

Instructions for changing the lubricating oil in the drive wheel gearbox, including oil injection and drain points.

11.3 Replace the sensor

Procedure for removing and replacing sensors used in the drive wheel system.

11.4 Braking part

Details the process of replacing or adjusting the braking components of the drive wheel assembly.

12. Steering wheel

12.1 Maintenance of wheelset

Steps for disassembling and maintaining the wheelset components, including axle and bearings.

12.2 Maintenance steering group

Procedure for maintaining the steering group, involving clamp spring and axle removal.

13. Bearing wheel

13.1 Replace the bearing wheel

Step-by-step guide for replacing the bearing wheels on the equipment, including pin and axle removal.

14. The chain

14.1 Replace the chain

Instructions for replacing the chain, involving lifting the rack, removing pins, and splitting the chain.

14.2 Maintain the chain

Guidance on maintaining the chain, including tightening, cleaning, and lubrication procedures.

15. Mast System

15.1 Remove the mast

Steps for safely removing the mast assembly, involving split pin removal and frame lifting.

15.2 Replace the roller

Procedure for replacing rollers within the mast system, including snap spring and gasket removal.

15.3 Adjustable roller

Instructions for adjusting the roller gap in the mast system using bolts.

16. Lable

Label (European)

Identifies various labels and their locations on the equipment for the European market.

Label (American)

Identifies various labels and their locations on the equipment for the American market.

17. Maintenance list

Maintenance list

Comprehensive list of maintenance tasks with recommended intervals for hydraulic, mechanical, electrical, and battery systems.

18. Failure analysis

Failure analysis

Troubleshooting guide detailing common failures, their causes, and recommended maintenance actions.

Noblelift PS 12 TSL Specifications

General IconGeneral
Load Capacity1200 kg
Lift Height3500 mm
Overall Length1780 mm
Overall Width800 mm
Weight760 kg
Power SourceElectric
Battery Capacity210 Ah
Lifting Speed (no load)0.4 m/s
Lowering Speed (full load)0.5 m/s

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