3
ELECTRICAL WIRING ...............................................22
Low Voltage Wiring ..............................................22
Line Voltage Wiring ..............................................22
Grounding ............................................................23
Twinning ...............................................................23
START-UP & ADJUSTMENTS ...................................23
Pre-Start Checklist .................................................23
Start-Up Procedures ..............................................23
Verifying and Adjusting Input Rate .........................23
Verifying and Adjusting Temperature Rise .............24
Verifying Burner Operation ....................................24
Verifying Operation of the supply Air
Limit Switch ............................................................24
OPERATING SEQUENCE .........................................25
Heating Cycle ........................................................25
Cooling Cycle .........................................................25
Fan Mode ...............................................................25
MAINTENANCE .........................................................25
Air Filters ................................................................25
Blower Compartment .............................................25
Cleaning of Burners ...............................................26
Heat Exchanger and Burner Maintenance .............26
Lubrication .............................................................26
Vent System ...........................................................26
TROUBLESHOOTING ...............................................26
DESCRIPTION OF COMPONENTS ..........................27
FIGURES AND TABLES ............................................27
Table 3 - Minimum Clearances to Combustible
Materials ............................................. 27
Furnace Dimensions ..............................................28
Figure 22 - Upfl ow/Horizontal Furnaces ............28
Figure 23 - Downfl ow Furnaces.........................29
Airfl ow Data............................................................30
Table 4 -
Upfl ow/Horizontal Models ....................30
Table 5 -
Downfl ow Models ................................32
Electrical Information ..............................................33
Table 6 -
Wire length and Voltage Specs ............33
Table 7 -
Control Board Fault Codes ..................33
Figure 24 - Wiring Diagram ................................34
Gas Information ......................................................35
Table 8 -
Gas Flow Rates ...................................35
Table 9 -
Gas Pipe Capacities ............................35
Table 10 - High Altitude Deration Chart for
Propane Gas .....................................36
Table 11 - Natural
Gas Heating Values ..............36
Table 12 - High Altitude Deration Chart for
Nat. Gas - High Heating Values .........37
Table 13 - High Altitude Deration Chart for
Nat. Gas - Low Heating Values ..........37
Venting Information .................................................38
Table 14 -
Vent Termination Clearances .............38
Figure 25 - Upfl ow Options .................................39
Figure 26 - Horizontal Options - 1 Pipe
Furnaces ..........................................40
Figure 27 - Horizontal Options - 2-pipe
Furnaces ..........................................41
Figure 28 - Downfl ow Options ............................42
Figure 29 - Horizontal and Vertical Venting ........43
Figure 30 - Optional PVC Pipe Installation .........44
Table 15 -
Vent Pipe Lengths .............................44
Accessories ...........................................................45
Figure 31 - Finish Flanges .................................45
Figure 32 - Rubber Grommets...........................45
Figure 33 - PVC TEE, Reducer & Hose Barb .....45
Location of Furnace Components ..........................46
Figure 34 - Upfl ow/Horizontal Gas Furnace
Components.....................................46
Figure 35 -
Downfl ow Gas Furnace
Components ....................................46
INSTALLATION/PERFORMANCE CHECKLIST ........48