ODU AMC - User Manual

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1
ODU AMC
®
HIGH-DENSITY
BREAK-AWAY PLUG
ASSEMBLY INSTRUCTION
1 Assembly sequence
Size
max. cable ∅
mm
00 (C)
5.0
0 7.0
1 8.5
1.5 (A)
10.5
Note: Cable with foil shield such as foiled twisted pair-cable
(FTP) not suitable for shield termination mentioned
below.
1. Slide crimp sleeve and crimp adapter over the cable. The
crimp sleeve is not needed if a metal band is used for
fastening the shield to the crimp adapter.
2. Strip the cable and conductors
1)
. Fold back the shield and
use fastening tape to fasten it temporarily to the cable
jacket. Tin-plate this wires if needed.
3. Solder the wires, noting the placement of each wire
according to your wiring chart.
Clean the solder area with Isopropylalcohol and brush.
4. Screw the crimp adapter on so that it is flush, observing
torque values (see page 3) .
Secure the screw thread with adhesive
2)
.
5. Remove the fastening tape and lay the shield braid on to
the crimp adapter. Fasten the shield braid to the crimp
adapter by means of crimping or by using a metal band.
More information see page 4 .
Encapsulate the interior of the crimp adapter to secure the
soldered points(ODU advise WEVO-2K-casting resin
PU552FL).
6. Bend relief: This can be implemented by means of
overmolding or by using a shrink tube.
More information see page 5.
1) Additional information for cable preparation etc. please see page 2 and following
2)
Secure the crimp adapter on housing with adhesive (ODU advise Loctite 2701
)
Fastening tape
ODU advise Crepe masking tape
e.g. Würth: 09920019
ODU assembly tool
(on request)
Plug
Crimp adapter
Crimp sleeve
Adhesive
Sealing surface for cable overmolding

Summary

Assembly Sequence

Slide Crimp Sleeve and Adapter

Slide crimp sleeve and crimp adapter over the cable.

Strip Cable and Fold Shield

Strip cable, fold back shield, and fasten temporarily.

Solder Wires and Clean Area

Solder wires according to wiring chart and clean solder area.

Screw Crimp Adapter Flush

Screw crimp adapter flush and secure thread with adhesive.

Attach Shield Braid

Lay shield braid on adapter, fasten with crimping or metal band.

Implement Bend Relief

Implement bend relief using overmolding or shrink tube.

Cable Preparation

Data-Rate Connector Notes

Twist strands back and wrap shield around pairs for data-rate connectors.

Assembly Crimp Adapter

Spann Wrench

Details on the specific wrench part numbers and sizes for crimp adapter assembly.

Assembly Tool

Part numbers for the ODU assembly tool based on connector size.

Adhesive Application

Instructions for securing the crimp adapter on the housing with adhesive.

Potting Crimp Adapter Interior

Encapsulate interior to secure soldered points with 2K casting resin.

Assembly Crimp Sleeve

Crimp Tool ODU

Information on the ODU hand-crimptong tool and its part number.

Crimp Dies

Part numbers for ODU crimp dies corresponding to connector sizes.

Band-It Bands

Part numbers for hand-crimptong tool and Tie-Dex Micro Band for shield connection.

Cable Interface

ODU Overmolding

ODU provides complete solutions with straight overmoldings on request.

Heat Shrinkable Molded Parts

Details on heat shrinkable molded parts, suppliers, and minimum cable diameter.

Heat Shrinkable Tubing

Details on heat shrinkable tubing, ODU and Tyco part numbers, and min. cable diameter.

ODU AMC Specifications

General

Type	Circular
Contact Gender	Male/Female
Termination Method	Crimp, Solder, PCB
Contact Plating	Gold
Contact Material	Brass, Bronze
Impedance	50 Ohms