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OilSafe Advanced Bulk System - Tank or Motor Replacement

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Lubrication Work Center
38
Tank or Motor Replacement
For repair or replacement of a tank or motor, contact your supplier for ordering information. Prior to servicing, the tank
should be drained and then isolated using the Tank Isolation Valves on the underside of the tank. Electrical or compressed
air power should be shut off & locked out, and all hoses and cords removed from the tank assembly. There are two bolts
on the underside of the tank that must be removed prior to uninstalling the tank.
The motor/pump assembly is bolted to the pod. For motor removal and replacement, disconnect electrical supply and oil
hoses from the motor/pump and remove the bolts. The motor/pump can then be pulled out and the new motor/pump can
be set into place and connected.
When servicing, removing, or replacing parts there may be specific tools required. Table 2 below lists tool specifications
for servicing, removing, or replacing equipment.
TABLE 2: Tools and Wrench List
Item Description
Fastener
Tool
Size
Dispensing Console - Faucet Mounting Screws
No. 10/24 Cap Screws
Hex Key
1/8"
Dispensing Console - Pressure Gauge Face Mounting
Screws
No. 6 Cap Screws
Hex Key
5/64"
Dispensing Console - Stainless Splash Plate - Mounting
Screws
5/16" UNC Cap Screws
Hex Key
3/16"
Dispensing Console - Steel Mounting Plate Screws
5/16" UNC Cap Screws
Hex Key
3/16"
Hose Connections - all discharge hydraulic hose
connections
3/4" JIC Hose Coupler
Wrench
1-1/4"
Hose Connections - all pump by-pass return hose
connections
1/2" JIC Hose Coupler
Wrench
7/8"
Hose Connections - all suction hydraulic hose
connections
1" JIC Hose Coupler
Wrench
1-1/2"
Hose Connections - all system pressure gauge hose
connections
1/4" JIC Hose Coupler
Wrench
9/16"
Hose Connections - Dixon Cam & Groove Coupling
(Male Adaptor)
1" NPT Male Adaptor
Wrench
1-1/2"
Motor/Pump Skid - Holding Down Bolts
3/8" UNC Bolt
Wrench
9/16"
Static Discharge Grounding Reel - Mounting Bolts
1/4" UNC Bolt
Wrench
7/16"
System Leveling/Jacking Bolts
1/2" UNC Bolt
Wrench
3/4"
Tank - Mechanical Float Level Gauge - Steel Bung
Adaptor
2" NPT Bung Adaptor
Wrench
2-3/8"
Tank - Sealing Plug (Rear Face - Bottom Auxiliary Port)
1" NPT Hex Socket Plug
Hex Key
5/8"