Omron R88D-KN15F-ECT-R User Manual (English)

Questions and Answers:

J
Jennifer JonesAug 27, 2025
What to do if Omron Servo Drives show Overload?
- C
  Casey AcevedoAug 27, 2025
  If Omron Servo Drives show an overload, it could be due to a heavy load, excessive effective torque, vibration or hunting from faulty gain adjustment, incorrect or broken Servomotor wiring, a machine hit by an object, distortion, a stuck electromagnetic brake, or incorrect wiring between multiple machines. Check torque waveforms for oscillations. Increase the capacities of the Servo Drive and Servomotor, set longer acceleration and deceleration times, and reduce the load. Readjust the gain. Ensure the Servomotor cable is correctly connected and replace if necessary. Remove any distortion from the machine and reduce the load. Measure the voltage at the brake terminals to turn OFF the brake. Correctly wire the Servomotor and encoder to match the axes.
A
Ana DominguezAug 27, 2025
How to fix Error Counter Overflow in Omron Servo Drives?
- S
  Stanley RayAug 27, 2025
  To fix an Error Counter Overflow in Omron Servo Drives, the issue arises when position error pulses exceed the Following error window setting. This can occur if motor operation doesn't follow the command or if the Following error window value is too small. Begin by checking if the Servomotor rotates according to the position command pulse. Examine the torque monitor for saturated output torque and adjust the gain accordingly. Maximize the set values on the Positive and Negative torque limit values. Ensure the encoder is wired correctly. Lengthen the acceleration and deceleration times, and reduce the load and speed. If necessary, increase the set value of object 6065 hex.
J
Justin GlennAug 28, 2025
Why Omron Servo Drives show Regeneration Overload?
- S
  sarah26Aug 29, 2025
  Omron Servo Drives may show a Regeneration Overload if the regenerative energy exceeds the processing capacity of the Regeneration Resistor. This can occur due to high regenerative energy during deceleration from a large load inertia, high Servomotor rotation speed, or the external resistor's operating limit being restricted to a 10% duty. Check the load rate of the Regeneration Resistor through communications. Increase the capacities of the Servo Drive and the Servomotor, and lengthen the deceleration time. Use an External Regeneration Resistor. Set the Regeneration Resistor Selection to 2.
A
Amy CrawfordAug 30, 2025
Why Omron R88D-KN15F-ECT-R Servo Drives show Servo Drive Overheat?
- K
  Kristina KimAug 30, 2025
  Omron Servo Drives may overheat if the temperature of the Servo Drive radiator or power elements exceeds the specified value. This can be caused by a high ambient temperature around the Servo Drive or an overload condition. To resolve this, improve the ambient temperature and cooling conditions of the Servo Drive. Additionally, consider increasing the capacities of the Servo Drive and the Servomotor, setting longer acceleration and deceleration times, and reducing the load.
J
Jennifer BrownAug 31, 2025
Why Omron R88D-KN15F-ECT-R Servo Drives show Encoder Communications Error?
- P
  paulsullivanAug 31, 2025
  Omron Servo Drives may display an Encoder Communications Error due to a data error, primarily caused by noise. This can occur even if the encoder cable is connected. To address this, ensure the encoder power supply voltage is within the required 5 VDC ±5% range, especially if the encoder cable is long. Separate the Servomotor cable and the encoder cable if they are bundled together. Connect the shield to FG.
A
Alexis EstradaSep 1, 2025
Why Omron R88D-KN15F-ECT-R Servo Drives show Encoder Communications Data Error?
- R
  Robert JohnsonSep 2, 2025
  Omron Servo Drives may display an Encoder Communications Data Error if there is an error in the contents of the data, primarily due to noise, even if no communications error occurred with the data itself. This can happen even when the encoder cable is connected. To resolve this, ensure the encoder power supply voltage is within the required 5 VDC ±5% range, particularly if the encoder cable is long. If the Servomotor cable and the encoder cable are bundled together, separate them. Also, ensure the shield is connected to FG.
C
Carl BishopSep 3, 2025
What causes Excessive Hybrid Deviation Error in Omron Servo Drives?
- T
  Theresa FloresSep 3, 2025
  An Excessive Hybrid Deviation Error in Omron Servo Drives, during fully-closed control, occurs when the difference between the load position from the external encoder and the Servomotor position from its encoder exceeds the Hybrid Following Error Counter Overflow Level setting. To address this: check the Servomotor and load connection, and the external encoder and Servo Drive connection. Verify that the change in Servomotor position and load position have the same sign when moving the load. Ensure the External Feedback Pulse Dividing Numerator and Denominator, and External Feedback Pulse Direction Switching are set correctly.
E
Erin GuerreroSep 4, 2025
Why Omron R88D-KN15F-ECT-R Servo Drives show Encoder Communications Disconnection Error?
- W
  walterangelaSep 4, 2025
  Omron Servo Drives may show an Encoder Communications Disconnection Error if communications between the encoder and the Servo Drive stop more frequently than the specified value. To resolve this, ensure the encoder is correctly wired as shown in the wiring diagram and correct any connector pin connections.
B
Barbara SullivanSep 5, 2025
Why Omron R88D-KN15F-ECT-R show Control Power Supply Undervoltage?
- F
  Francisco GordonSep 5, 2025
  Omron Servo Drives may show a Control Power Supply Undervoltage error if the voltage between the positive and negative terminals in the control power supply converter drops below the specified value. This can be due to a low power supply voltage, a momentary power interruption, insufficient power supply capacity, or a faulty Servo Drive. To resolve this, measure the voltage between the L1C and L2C lines on the connectors and the terminal block. Increase the power supply voltage or change the power supply. Increase the power supply capacity. If the issue persists, replace the Servo Drive.
J
Joseph JohnsonSep 7, 2025
What causes Overspeed in Omron Servo Drives?
- S
  Susan ClaytonSep 7, 2025
  Overspeed in Omron Servo Drives occurs when the Servomotor rotation speed exceeds the value set on the Overspeed Detection Level Setting. This can be due to excessive speed commands, incorrect input frequency, dividing ratio, or multiplication ratio of the command pulse. If overshooting occurs due to faulty gain adjustment, adjust the gain. Ensure the encoder is wired correctly.

Omron R88D-KN15F-ECT-R Specifications

General

Type	Servo Drive
Model	R88D-KN15F-ECT-R
Power Supply Voltage	200 to 240 VAC
Output Power	1.5 kW
Communication	EtherCAT
Protection Class	IP20

Summary

Terms and Conditions Agreement

Warranty, Limitations of Liability

Details Omron's exclusive warranty and limitations for products.

Limitation on Liability; Etc

Omron companies shall not be liable for special, indirect, incidental, or consequential damages.

Safety Precautions

Definition of Precautionary Information

Explains the meaning of safety precautions and must be followed without fail.

Explanation of Symbols

Provides examples of symbols used in the manual and their meanings.

DANGER

Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

Caution

Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

Models and External Dimensions

2-3 Model Tables

2-4 External and Mounting Dimensions

Describes the external dimensions and mounting dimensions of Servo Drives, Servomotors, and peripheral devices.

Specifications

3-1 Servo Drive Specifications

Details general specifications, characteristics, connector, and international standards.

3-2 Overload Characteristics (Electronic Thermal Function)

Explains the overload protection function and shows overload characteristics graphs.

3-3 Servomotor Specifications

Lists general specifications for 3,000-r/min, 2,000-r/min, and 1,000-r/min Servomotors.

System Design

4-1 Installation Conditions

Details space conditions, mounting direction, and environment operating conditions for Servo Drives.

4-2 Wiring

Provides peripheral equipment connection examples and terminal block wire sizes.

4-3 Wiring Conforming to EMC Directives

Ensures EMC Directive conformance through specific wiring requirements.

4-4 Regenerative Energy Absorption

Explains how Servo Drives absorb regenerative energy and calculate capacity.

EtherCAT Communications

5-1 Display Area and Settings

5-4 Process Data Objects (PDOs)

Drive Profile

6-1 Controlling the State Machine of the Servo Drive

Explains how the state of Servo Drives is controlled using Controlword and Statusword.

6-3 Cyclic Synchronous Position Mode

Describes position control using path generation and cyclic synchronization.

6-4 Torque Limit

6-6 Fully-closed Control

Explains using an external encoder for precise position control without mechanical errors.

6-7 Object Dictionary

Describes the object dictionary structure and data types used in EtherCAT communications.

Applied Functions

7-1 Sequence I/O Signals

7-2 Forward and Reverse Drive Prohibition Functions

7-3 Overrun Protection

7-4 Backlash Compensation

7-5 Brake Interlock

7-6 Electronic Gear Function

7-7 Torque Limit Switching

7-8 Gain Switching Function

7-9 Gain Switching 3 Function

Safety Function

8-1 Safe Torque OFF Function

Cuts off motor current and stops motor via safety device signals connected to safety connector.

8-2 Operation Example

8-3 Connection Examples

Details on Servo Parameter Objects

9-1 Basic Settings

Explains basic settings like rotation direction, control mode, and realtime autotuning.

9-2 Gain Settings

Covers position loop, speed loop gains, and related time constants for adjustment.

9-3 Vibration Suppression Settings

9-4 Analog Control Objects

9-5 Interface Monitor Settings

9-7 Special Objects

Operation

10-1 Operational Procedure

Provides a step-by-step guide for checking motor and drive operation after installation.

10-2 Preparing for Operation

Explains items to check before and after turning on power, including absolute encoder setup.

10-3 Trial Operation

Details procedures for trial operation to confirm servo system electrical correctness.

Adjustment Functions

11-2 Gain Adjustment

Explains gain adjustments using realtime autotuning or manual tuning.

11-3 Realtime Autotuning

Estimates load inertia and sets gain automatically for machine operation.

11-4 Manual Tuning

11-5 Damping Control

11-6 Adaptive Filter

11-7 Notch Filters

11-8 Disturbance Observer Function

11-9 Friction Torque Compensation Function

11-10 Hybrid Vibration Suppression Function

11-11 Feed-forward Function

11-12 Instantaneous Speed Observer Function

Troubleshooting and Maintenance

12-1 Troubleshooting

Explains preliminary checks and analytical software for determining problem causes.

12-2 Warnings

12-3 Errors

Describes how Servo Drives output errors (ALM) and lists error numbers and causes.

12-4 Troubleshooting

Provides troubleshooting steps based on error displays and operating states.

12-5 Periodic Maintenance

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Omron R88D-KN15F-ECT-R User Manual

Table of Contents

Questions and Answers:

Omron R88D-KN15F-ECT-R Specifications

Summary

Terms and Conditions Agreement

Warranty, Limitations of Liability

Limitation on Liability; Etc

Safety Precautions

Definition of Precautionary Information

Explanation of Symbols

DANGER

Caution

Models and External Dimensions

2-3 Model Tables

2-4 External and Mounting Dimensions

Specifications

3-1 Servo Drive Specifications

3-2 Overload Characteristics (Electronic Thermal Function)

3-3 Servomotor Specifications

System Design

4-1 Installation Conditions

4-2 Wiring

4-3 Wiring Conforming to EMC Directives

4-4 Regenerative Energy Absorption

EtherCAT Communications

5-1 Display Area and Settings

5-4 Process Data Objects (PDOs)

Drive Profile

6-1 Controlling the State Machine of the Servo Drive

6-3 Cyclic Synchronous Position Mode

6-4 Torque Limit

6-6 Fully-closed Control

6-7 Object Dictionary

Applied Functions

7-1 Sequence I/O Signals

7-2 Forward and Reverse Drive Prohibition Functions

7-3 Overrun Protection

7-4 Backlash Compensation

7-5 Brake Interlock

7-6 Electronic Gear Function

7-7 Torque Limit Switching

7-8 Gain Switching Function

7-9 Gain Switching 3 Function

Safety Function

8-1 Safe Torque OFF Function

8-2 Operation Example

8-3 Connection Examples

Details on Servo Parameter Objects

9-1 Basic Settings

9-2 Gain Settings

9-3 Vibration Suppression Settings

9-4 Analog Control Objects

9-5 Interface Monitor Settings

9-7 Special Objects

Operation

10-1 Operational Procedure

10-2 Preparing for Operation

10-3 Trial Operation

Adjustment Functions

11-2 Gain Adjustment

11-3 Realtime Autotuning

11-4 Manual Tuning

11-5 Damping Control

11-6 Adaptive Filter

11-7 Notch Filters

11-8 Disturbance Observer Function

11-9 Friction Torque Compensation Function

11-10 Hybrid Vibration Suppression Function

11-11 Feed-forward Function

11-12 Instantaneous Speed Observer Function

Troubleshooting and Maintenance

12-1 Troubleshooting

12-2 Warnings

12-3 Errors

12-4 Troubleshooting

12-5 Periodic Maintenance

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