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Onan CCK Service Manual

Onan CCK
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IF
ENGINE
HAS
A
6
VOLT
COIL
FIGURE
34.
BATTERY
IGNITION
SYSTEM
(12
VOLT)
place
drop
of
oil
on
pivot
point
WHENEVER
NEW
POINTS
ARE
INSTALLED.
REFERENCE
MARk7
FOR
APPROXIMATE
TIMING
‘LOOSEN
SCREWS
-AND
SHIFT
BOX-
TO
ADVANCE
OR
RETARD
FIGURE
35.
IGNITION
TIMING
timing
after
replacing
ignition
points
or
if
noticing
poor
engine
performance-
Proceed
as
follows:
1.
To
accurately
check
the
ignition
timing,
use
a
timing
light
when
engine
is
running.
Connect
the
timing
light
according
to
its
manufacturer’s
instructions.
Either
spark
plug
can
be
used
as
they
fire
simultaneously.
2.
Place
a
white
chalk
or
paint
mark
on
the
timing
mark.
3.
Start
the
engine
and
check
the
timing.
4.
If
timing
needs
adjustment,
loosen
the
mounting
screws
on
breaker
box
and
move
it
left
to
advance
or
right
to
retard
the
timing.
5.
Tighten
the
screws
on
the
breaker
box
and
recheck
timing.
6.
Replace
breaker
box
cover
and
any
other
hardware
removed.
Ignition
Timing
Engine
Not
Running
1.
Connect
a
continuity
test
lamp
set
across
the
ignition
breaker
points.
Touch
one
test
prod
to
the
breaker
box
terminal
to
which
the
coil
lead
is
connected
and
touch
the
other
test
prod
to
a
good
ground
on
the
engine.
2.
Turn
crankshaft
against
rotation
(counterclockwise)
until
the
points
close.
Then
slowly
turn
the
crankshaft
with
rotation
(clockwise).
3.
The
lamp
should
go
out
just
as
the
points
break.
4.
If
timing
needs
adjustment,
loosen
the
mounting
screws
on
breaker
box
and
move
it
leftto
advance
or
right
to
retard
the
timing.
Spark
Advance
Mechanism
(Figure
36):
The
spark
advance
mechanism
is
located
on
the
rear
of
the
camshaft
and
is
standard
on
magneto
models.
It
is
operated
by
centrifugal
force.
As
the
.engine
speeds
up,
the
weights
rotate
the
cam
and
advance
the
spark.
The
cam
returns
to
the
retarded
position
as
the
engine
speed
is
decreased.
If
the
mechanism
should
become
dirty
or
gummy,
it
would
remain
closed
(retarded),
causing
the
engine
to
lose
power.
If
the
mechanism
remains
open
(advanced),
the
engine
would
possibly
kick
back
on
cranking.
The
cam
advance
must
operate
freely.
Some
units
are
snap
acting.
Should
the
engine
fail
to
pick
up
speed
ortend
to
alternately
increase
and
decrease
speed,
the
mechanism
may
require
cleaning.
The
spark
advance
mechanism
can
be
reached
for
cleaning
by
either
removing
the
cup
shaped
cover
in
the
crankcase
rear
camshaft
opening
to
expose
the
mechanism
or
by
removing
the
camshaft
from
the
engine.
Do
not
indent
the
cup
shaped
cover
as
it
will
interfere
with
the
weight
mechanism.
38

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Onan CCK Specifications

General IconGeneral
Cylinders2
Ignition SystemBattery ignition
Fuel TypeGasoline
Cooling SystemAir-cooled
Fuel SystemCarburetor
StarterElectric
GovernorMechanical
Max RPM1800 RPM
Engine Type4-cycle
Bore and Stroke3.25 x 3.625 inches (82.55 x 92.08 mm)

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