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OSHIMA K5 - User Manual

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OPERATING MANUAL
拉布機
K5 & K9
SPREADING MACHINE
臺灣歐西瑪股份有限公司
OSHIMAKK CO., LTD.
新北市土城區土城工業區民生 2
電話:02-2268-3311 傳真:02-2269-5000
網址:info@oshima.com.tw
速飛得(浙江)自動化科技有限公司
SPREAD(ZHEJIANG) CO., LTD.
浙江省桐鄉市環成西路 1198
電話86-573-8858-5538 傳真:86-573-8858-6100
網址:http://www.oshima.com.tw
注意: 請在使用本機前仔細閱讀此說明書,並將其保存好以備將來參考。
請在操作本機前仔細閱讀本說明書關於安全說明的章節。
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Summary

Introduction and Product Overview

Service Record

Safety Precautions

Machine Components and Basic Operation

Roll Fabric Placement and Activation

Instructions for placing and activating controls for roll fabric.

Folded Fabric Placement and Activation

Instructions for placing and activating controls for folded fabric.

Spreading Modes: Single and Double Pull

Single Pull Mode Operation

Explanation and setup for single pull spreading.

Double Pull Mode Operation

Explanation and setup for double pull spreading.

Control Panel Functions

Power, Stop, and Emergency Controls

Functions of power, stop, and emergency stop buttons.

Lifter and Feeding Roller Controls

Operation of lifter and feeding roller controls.

Manual Move Handle

Description of the manual machine movement handle.

Operation Settings and Teaching Mode

Setting Operation Parameters

Configuring length, layer count, and mode settings.

Teaching Mode for Length Setup

How to set up spreading length using the teaching mode.

Fabric Handling and Automatic Spreading

Roll Fabric Placement and Direction Control

Placing roll fabric and controlling its feeding direction.

Automatic Spreading Function

Activating the automatic spreading mode.

Cutting and Blade Maintenance

Manual Cutting Operation

Performing manual cuts and resetting the cutter.

Bucket Roller Manual Operation

Collecting and feeding fabric using the bucket roller.

Blade Grinding Procedure

Sharpening the cutting blade using the grinding function.

Movement Control and Direction Settings

Deceleration and Clutch Brake

Adjusting deceleration and operating the clutch brake.

Automatic Speed and Direction Control

Setting automatic speed and changing direction.

Resume Edging Function

Restoring the edge control function after stopping.

Layer and Mode Configuration

Resetting Layer and Digit Counts

Resetting layer counts and digit values to zero.

Single vs. Continuous Mode Operation

Using single mode vs. THRU mode for spreading.

Unit and Display Adjustments

Adjusting Layer Display Values

Synchronizing shown layer values with actual layer counts.

Spreading Length Unit Selection

Choosing between yard or meter for spreading length units.

Stopping and Lifting Mechanisms

Left-end Stop Function

Using the left-end stop to halt spreading at the end of a piece.

Automatic Lifting Gauge Settings

Adjusting the automatic lifting height based on fabric thickness.

Cutter Speed and Width Settings

Configuring cutter speed and width for optimal cutting.

Encoder Error Troubleshooting

Power Interruption Handling and Calibration

Position Calibration Procedure

Steps to calibrate machine position after power interruption.

Edge Control Function Selection

Edge Control Range Errors and Recovery

Update Point and Sensor Calibration

Electrical Components: Relay Box and Protection

Distribution Panel Layout

Diagram of the main distribution panel.

Protective Device Functions

Explanation of F1, F2, F3 circuit protectors.

Simple Troubleshooting Guide

Cutter Blade and Auto Edging Issues

Troubleshooting for cutter and auto edging problems.

Power and Mode Operation Issues

Resolving power-on and auto mode operational problems.

Basic and Routine Maintenance

Chain Lubrication and Adjustment

Proper lubrication and tensioning of machine chains.

Dust Removal and Wheel Cleaning

Cleaning dust and wheels for machine upkeep.

Machine Parts Identification and Fabric Setup (English)

Labeled Machine Components

Identification of machine parts using English labels.

Roll and Folded Fabric Setup

Instructions for setting up roll and folded fabrics.

Spreading Modes: One-Way and Zig-Zag (English)

One-Way Spreading Mode Setup

Configuring the machine for one-way spreading.

Zig-Zag Spreading Mode Setup

Configuring the machine for zig-zag spreading.

Fixed Catcher Usage

How to properly use the fixed catcher for spreading.

Control Panel Functions (English)

Power, Stop, and Emergency Controls

Operation of power, stop, and emergency stop buttons.

Lifter and Feeding Roller Controls

Functions of the lifter and feeding roller controls.

Manual Movement Handle

Description of the manual machine movement handle.

Operation Settings and Teaching Mode (English)

Parameter and Unit Configuration

Setting operational parameters and length units.

Teaching Mode for Length Setup

Using teaching mode to set spreading length.

Fabric Handling and Automatic Spreading (English)

Roll Fabric Placement and Feeding Control

Placing roll fabric and controlling its feeding direction.

Folded Fabric Handling

Handling folded fabrics and disabling the bucket function.

Automatic Spreading (RUN)

Activating the automatic spreading mode using the RUN button.

Cutting and Blade Maintenance (English)

Manual Cutting Operation

Performing manual cuts and checking cutter position.

Bucket Roller Manual Operation

Collecting and feeding fabric using the bucket roller buttons.

Blade Grinding Procedure

Rotating the blade and grinding it for sharpness.

Movement Control and Edging Functions (English)

Deceleration and Clutch Brake

Adjusting deceleration and operating the clutch brake.

Direction Change and Edging Control

Changing direction and managing the edging function.

Mode and Count Configuration (English)

Inputting and Resetting Counts

Inputting and resetting layer counts and figures.

Single and THRU Mode Operation

Using single mode or THRU mode for spreading.

Layer Number and Length Unit Adjustment (English)

Adjusting Laid Fabric Numbers

Synchronizing shown layer numbers with actual layer counts.

Spreading Length Unit Selection

Choosing between yard or meter for spreading length.

Trial Spreading and Lifting Gauge (English)

One Cycle Trial Spread

Performing a single cycle spread and stop.

Automatic Lifting Gauge Settings

Setting the lifting timer based on fabric thickness.

Cutter Button 2 and Spreading Modes

Using Cutter Button 2 and activating Zigzag/Tubular modes.

Encoder Error and Position Calibration (English)

Encoder Error Message

Understanding and addressing encoder error messages.

Position Calibration Procedure

Steps for calibrating the machine's position.

Power Interruption Handling and Calibration (English)

Position Bias Warning

Warning about position bias due to power loss.

Manual Position Calibration

Performing manual calibration after power interruption.

Edge Control Function Selection (English)

Edge Control Range Errors and Recovery (English)

Update Point and Sensor Calibration (English)

Electrical Components: Relay Box and Protectors (English)

Relay Box Diagram

Diagram illustrating the relay box layout.

Protective Device Functions

Explanation of protective devices F1, F2, F3.

Simple Troubleshooting Guide (English)

Cutter Blade and Auto Edging Issues

Troubleshooting for cutter and auto edging problems.

Power and Mode Operation Issues

Troubleshooting power, auto mode, and wiring issues.

Basic and Routine Maintenance (English)

Chain Lubrication and Adjustment

Maintaining machine chains through lubrication and adjustment.

Dust Removal and Wheel Cleaning

Cleaning dust and wheels for machine upkeep.

K9 Electrical Wiring Diagram

Machine Component Layout Diagram

B-Side Components

Layout of components on the non-operation side (B-side).

A-Side Components

Layout of components on the operation side (A-side).

K5 n Power Circuit Diagram

K5 n Control Circuit Diagram

Detailed Parts Diagrams

Parts Diagram: K5 n-3 D-01

Exploded view of the K5n-3D-01 assembly.

Parts Diagram: K5 n-3 D-04

Exploded view of the K5n-3D-04 assembly.

Parts Diagram: K5 n-3 D-07

Exploded view of the K5n-3D-07 assembly.

Parts Diagram: K5 n-3 D-10

Exploded view of the K5n-3D-10 assembly.

Parts Diagram: K5 n-3 D-14

Exploded view of the K5n-3D-14 assembly.

OSHIMA K5 Specifications

General IconGeneral
BrandOSHIMA
ModelK5
CategorySpreader
LanguageEnglish