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Palfinger ILU Under Slider 50 User Manual

Palfinger ILU Under Slider 50
38 pages
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ILU
OWNER’S MANUAL
ECN-M1143 Rev. 1.5, Date 12-19-17 Part #90-1313-100
PALFINGER Liftgates, LLC. 15939 Piuma Ave., Cerritos, CA 90703
Tel (888)-774-5844 Fax (562)-924-8318
PALFINGER Liftgates, LLC. 572 Whitehead Road, Trenton, NJ 08619
Tel (609)-587-4200 Fax (609)-587-4201
Visit our website at www.palfinger.com for up to date information and notifications
If you received this product with damaged or missing parts,
Please contact PALFINGER Liftgates at (888)-774-5844
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Palfinger ILU Under Slider 50 Specifications

General IconGeneral
BrandPalfinger
ModelILU Under Slider 50
CategoryLifting Systems
LanguageEnglish

Summary

Important Notes

1.1 Attention

Provides guidance for safe operation and maintenance of the liftgate.

1.2 Important Notes

Details the electro-hydraulically driven liftgate's components and safety features.

General Information

1.3 General Information

Emphasizes operator training, load limits, and safe operational practices.

Safety Information

DANGER, WARNING, CAUTION, NOTICE definitions

Explains hazard communication symbols and their severity levels.

Basic Parts in Detail

3.1 General View of Liftgate

Illustrates and labels the main components of the ILU liftgate.

3.2 Maximum Load and Placing of Load on Platform

Details load capacity based on load placement distance from the truck body.

Operation of Liftgate

4.1 Operating the ILU by Control Box

Step-by-step guide for unfolding the liftgate using the control box.

4.1.1 General Instructions for the ILU Unfolding Process

Provides detailed steps for operating the liftgate using the control box.

4.2 Operation by Hand Held Remote Control

Explains how to operate the liftgate using the 2-button hand-held remote.

4.3 Operation by Foot Control

Details the sequence for operating the liftgate using foot controls.

4.4 Operation by Wireless hand Held Remote (optional)

Instructions for operating the liftgate with an optional wireless remote.

4.5 Platform Cart Stops

Instructions for operating and securing the platform cart stops.

Preventive Maintenance and Quick Check

5.1 Maintenance and Care

Provides a schedule for regular inspection and maintenance tasks.

5.2 Cross Test on Single Pole Plug Charge System

Details procedures for testing the tractor and trailer charging system.

5.3 Lubrication

Guidelines for proper lubrication to ensure liftgate longevity.

5.3.1 Lubrication Plan

Specifies lubrication points and frequency based on maintenance intervals.

5.3.2 Checking and Changing the Oil

Procedure for checking and changing hydraulic fluid in the power pack.

5.3.3 Recommended Hydraulic Fluids

Lists recommended hydraulic fluid brands and types for various temperature ranges.

5.4 Decal Placement and Inspection

Guidelines for placing safety and operational decals on the liftgate and truck.

5.5 Quick Check List

A list of daily checks to ensure the liftgate is safe and functional.

Troubleshooting

6.1 Basic Function Check

Troubleshooting steps for common operational issues.

6.1.1 LIFTGATE is competely DEAD (No Clicking or Movement at all)

Diagnoses issues when the liftgate shows no power or movement.

6.1.2 ON-OFF switch on, but all functions are dead

Troubleshooting steps for when the liftgate has power but no functions work.

6.1.3 Warning Lights on, after switch is turned off

Diagnoses issues related to warning lights remaining on after use.

6.1.4 Platform tilts down before it reaches the ground

Troubleshooting steps for when the platform descends prematurely.

Electrical and Hydraulic Schematic

6.2.1 Wiring Diagram - Truck

Illustrates the main wiring connections for the liftgate on a truck.

Wiring Diagram – Trailer- Single Pole – Dual Pole

Diagrams for trailer wiring configurations, single and dual pole.

6.2.2 Electrical Schematic

Detailed electrical schematic of the liftgate control system.

6.2.3 Connector Overview

Identifies connectors and provides troubleshooting solutions for system codes.

6.2.4 Control Box Wiring (Internal)

Diagram of the internal wiring setup for the control box.

6.2.5 Hydraulic Schematic

Diagram illustrating the hydraulic system of the liftgate.

Functional Description of Hydraulics when Operating

6.3.1 Slide Out Function

Explains the hydraulic operation for sliding the liftgate out.

6.3.2 Lower Down and Auto Tilt Function

Describes the hydraulics for lowering the platform and auto-tilt.

6.3.3 Level Out Activity

Explains the hydraulic process for leveling the platform.

6.3.4 Lift Up Function

Details the hydraulic operation for lifting the platform.

6.3.5 Slide In Function

Explains the hydraulic operation for sliding the liftgate in.

Needed Information for Ordering Spare Parts and Repairs

7.1 Ordering Spare Parts

Information required for ordering replacement parts quickly.

7.2 Repairs

Guidelines for sending parts for repair to PALFINGER Liftgates.

Warranty

Warranty Coverage Schedule

Details the warranty period for different liftgate components.

Contact Address

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