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Palfinger ILUK 55 User Manual

Palfinger ILUK 55
43 pages
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OWNER’S MANUAL
ILUK 33, 3300 lbs. Capacity
ILUK 44, 4400 lbs. Capacity
ILUK 55, 5500 lbs. Capacity
ILUK 60, 6000 lbs. Capacity
06/18
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Palfinger ILUK 55 Specifications

General IconGeneral
BrandPalfinger
ModelILUK 55
CategoryLifting Systems
LanguageEnglish

Summary

Important Notes on Liftgate Operation

General Liftgate Information and Safety

Critical Safety: One-Man Operation

Warning against unauthorized operation to prevent serious injury due to misunderstanding.

Pre-Operation Safety Checklist

Operators must be familiar with liftgate functions, hazards, and load limits before use.

Liftgate Safety Guidelines and Prohibitions

Pre-Use Inspection and Repair Protocols

Inspect for damage, do not use if faulty; authorized personnel for repairs only.

Load Handling and Placement Rules

Do not overload; place loads stable, near truck/trailer body.

Prohibited Liftgate Usage

Not for elevating work, pushing loads, carrying people, or clearing snow.

Safety Alert Symbol Definitions

DANGER Hazard Level

Imminent hazard with high risk of death or serious injury.

WARNING Hazard Level

Potentially hazardous situation with risk of death or serious injury.

CAUTION Hazard Level

Potentially hazardous situation with risk of minor or moderate injury.

Operational Warnings and Model Identification

Critical Operation Warning

Improper operation can lead to severe injury or death; manual adherence is vital.

Load Capacity and Placement Guidelines

Load Rating and Distance Factor

Liftgate's maximum load rating is at 24" from rear; capacity decreases with increased distance.

Liftgate Operation Procedures

Control Box Operation Basics

Warning to maintain clearance; powering on the liftgate using the ON/OFF switch.

Opening Sequence: Power Up to Slide Out

Steps: power on, lower platform 5", slide out until mount frame contacts slide rail stop.

Liftgate Operation Procedures (cont.)

Opening Sequence: Tip Fold to Load Centering

Steps: manually open platform tip, lift to bed level, center load 24" from rear.

Lowering the Liftgate to Ground

Procedure to lower platform to ground rollers; holding switch causes platform to tilt down.

Liftgate Storage Procedure

Storing Liftgate: Lift to Ground and Fold

Steps: lift parallel to ground, lift 10", fold tip, secure with strap, slide in.

Liftgate Storage Procedure (cont.)

Storing Liftgate: Final Lift and Power Off

Steps: lift to platform bumpers, turn liftgate OFF.

Alternative Liftgate Controls

Optional Liftgate Features (cont.)

Preventive Maintenance Schedule

Liftgate Lubrication Guide

Hydraulic Fluid Management

Liftgate Quick Check Procedures

Comprehensive Pre-Use Inspection Checklist

Detailed checklist for inspecting welds, lines, cylinders, oil, electricals, zerks, and functions.

Troubleshooting Liftgate Issues

General Troubleshooting Safety and Prep

Safety warnings for short circuits, mount frame cover, and initial checks before fault diagnosis.

Troubleshooting Liftgate Issues (cont.)

Troubleshooting Liftgate Issues (cont.)

Troubleshooting Liftgate Issues (cont.)

Electrical System Error Codes

Code Interpretation and Solution Guide

Table detailing electrical system error codes, their causes, and recommended solutions.

Single Pole Plug Charge System Testing

Detailed Electrical Schematic

Hydraulic System Schematics

Hydraulic Functionality Explained

Hydraulic Functionality Explained (cont.)

Spare Parts and Repair Information

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