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Palfinger ILP - User Manual

Palfinger ILP
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ILP
INSTALLATION MANUAL
& CHECK-OFF SHEET
ECN-M0247 Rev. 1.4, Date 07-03-2013 Part #90-0113-200
PALFINGER Liftgates, LLC. 15939 Piuma Ave., Cerritos, CA 90703
Tel (888)-774-5844 Fax (562)-924-8318
PALFINGER Liftgates, LLC. 572 Whitehead Road, Trenton, NJ 08619
Tel (609)-587-4200 Fax (609)-587-4201
Visit our website at www.palfinger.com for up to date information and notifications
If you received this product with damaged or missing parts,
Please contact PALFINGER Liftgates at (888)-774-5844
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Summary

Safety Information

Gate Overview and Components

General Information

Important Dimensions

Defines key measurement terms like Bed Height, Mount Tube Setting, and Ground Clearance.

Mounting Notes

Provides critical notes for liftgate mounting, including ground clearance and bed height.

Installation Dimensions

4.1 Installation Dimensions 800 mm Arm ILP - SQUARE TUBE MAIN FRAME

Details installation dimensions for 800mm arm ILP with a square tube main frame.

Possible Mount Plate Modifications for Short Over Hang

Details modifications for mount plates to accommodate short overhangs.

4.2 Bed Height Ranges: Unloaded Truck 800 mm Arm - SQUARE TUBE

Illustrates bed height ranges and cut-out information for 800mm arm on square tube frames.

4.3 Installation Dimensions 800 mm Arm ILP - ROUND TUBE MAIN FRAME

Details installation dimensions for 800mm arm ILP with a round tube main frame.

4.4 Bed Height Ranges: Unloaded Truck 800 mm Arm

Illustrates bed height ranges and cut-out information for 800mm arm on round tube frames.

4.5 Installation Dimensions 900 mm Arm ILP

Details installation dimensions for 900mm arm ILP with various platform sizes.

4.6 Bed Height Ranges: Unloaded Truck 900 mm Arm

Illustrates bed height ranges and cut-out information for 900mm arm.

Chassis and Body Preparation

Bed Extension & Dock Bumper Installation

Guides on installing bed extensions and dock bumpers onto the truck chassis.

Gate and Platform Installation

6.1 Frame Installation

Details the critical steps for installing the main liftgate frame.

6.2 Gate Installation Using Liftarm Pins

Step-by-step guide for installing the gate structure using liftarm pins.

6.2.1 Platform Installation

Instructions for attaching and securing the liftgate platform.

6.3 Tension on the Spring

Explains how to adjust the torsion springs for proper gate operation.

Electrical Installation

7.1 Main Power Connections

Covers connecting the main power supply from the battery to the liftgate unit.

7.2 Circuit Breaker

Details the installation and connection of the circuit breaker for system protection.

UP;DOWN Switch Installation: Roll Up Door Setup

Specific instructions for switch installation with roll-up door equipped vehicles.

UP;DOWN Switch Installation: Swing Door Setup

Specific instructions for switch installation with swing door equipped vehicles.

7.4 ON;OFF Switch

Instructions for installing the main ON/OFF or cab cut-off switch.

7.5 Remote Hand Control Installation (Optional)

Guide for installing an optional remote hand control for the liftgate.

7.6 Main Power Supply Wiring

Diagram and explanation of the main power supply wiring for the liftgate.

7.7 Electrical Schematic of Gate

Provides the overall electrical wiring schematic for the liftgate system.

Lubrication and Final Inspection

Hydraulic Schematic

Displays the hydraulic circuit diagram for the 2-cylinder lift gate system.

Decal Placement and Inspection

Details the correct placement and inspection of all safety and operational decals.

Check Off Sheet

Summary

Safety Information

Gate Overview and Components

General Information

Important Dimensions

Defines key measurement terms like Bed Height, Mount Tube Setting, and Ground Clearance.

Mounting Notes

Provides critical notes for liftgate mounting, including ground clearance and bed height.

Installation Dimensions

4.1 Installation Dimensions 800 mm Arm ILP - SQUARE TUBE MAIN FRAME

Details installation dimensions for 800mm arm ILP with a square tube main frame.

Possible Mount Plate Modifications for Short Over Hang

Details modifications for mount plates to accommodate short overhangs.

4.2 Bed Height Ranges: Unloaded Truck 800 mm Arm - SQUARE TUBE

Illustrates bed height ranges and cut-out information for 800mm arm on square tube frames.

4.3 Installation Dimensions 800 mm Arm ILP - ROUND TUBE MAIN FRAME

Details installation dimensions for 800mm arm ILP with a round tube main frame.

4.4 Bed Height Ranges: Unloaded Truck 800 mm Arm

Illustrates bed height ranges and cut-out information for 800mm arm on round tube frames.

4.5 Installation Dimensions 900 mm Arm ILP

Details installation dimensions for 900mm arm ILP with various platform sizes.

4.6 Bed Height Ranges: Unloaded Truck 900 mm Arm

Illustrates bed height ranges and cut-out information for 900mm arm.

Chassis and Body Preparation

Bed Extension & Dock Bumper Installation

Guides on installing bed extensions and dock bumpers onto the truck chassis.

Gate and Platform Installation

6.1 Frame Installation

Details the critical steps for installing the main liftgate frame.

6.2 Gate Installation Using Liftarm Pins

Step-by-step guide for installing the gate structure using liftarm pins.

6.2.1 Platform Installation

Instructions for attaching and securing the liftgate platform.

6.3 Tension on the Spring

Explains how to adjust the torsion springs for proper gate operation.

Electrical Installation

7.1 Main Power Connections

Covers connecting the main power supply from the battery to the liftgate unit.

7.2 Circuit Breaker

Details the installation and connection of the circuit breaker for system protection.

UP;DOWN Switch Installation: Roll Up Door Setup

Specific instructions for switch installation with roll-up door equipped vehicles.

UP;DOWN Switch Installation: Swing Door Setup

Specific instructions for switch installation with swing door equipped vehicles.

7.4 ON;OFF Switch

Instructions for installing the main ON/OFF or cab cut-off switch.

7.5 Remote Hand Control Installation (Optional)

Guide for installing an optional remote hand control for the liftgate.

7.6 Main Power Supply Wiring

Diagram and explanation of the main power supply wiring for the liftgate.

7.7 Electrical Schematic of Gate

Provides the overall electrical wiring schematic for the liftgate system.

Lubrication and Final Inspection

Hydraulic Schematic

Displays the hydraulic circuit diagram for the 2-cylinder lift gate system.

Decal Placement and Inspection

Details the correct placement and inspection of all safety and operational decals.

Check Off Sheet

Palfinger ILP Specifications

General IconGeneral
BrandPalfinger
ModelILP
CategoryLifting Systems
LanguageEnglish

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