Panasonic YC-500WX - User Manual

Operating Instructions
IGBT Controlled
AC/DCTIG arc welding power source
Model No. :YC-500 WX
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●Thank you for your purchase of Panasonic welding power source.
●Before operating this product, please read the instructions carefully and save this manual
for future use.First of all please read “Safety precautions” or “Safety manual”.
● SPEC. No.：YC-500WX4HGX
Panasonic Welding Systems (Tangshan) Co., Ltd.
WTC017TEOPAA02

Summary

Standard Accessories

Safety

Warning Symbols for Safe Usage

Explains hazardous conditions or damages classified into three levels: Danger, Warning, Caution.

Safety Precautions

Provides essential safety instructions for operating the welding power source.

Rated Specifications

Specifications Table

Detailed technical specifications including input voltage, current, duty cycle, and output parameters.

Rated Duty Cycle

Explains the duty cycle of the welding machine and its relation to output current.

Thermal Protection

Describes the thermal switch and its function to monitor temperature and prevent overheating.

Installation and Power Supply Facility

Installation Site Requirements

Details environmental and physical requirements for placing the welding machine.

Power Supply and Connecting Cable

Specifies requirements for the electrical power supply and connecting cables.

Required Equipment and Materials

Lists necessary equipment and materials for welding operations.

Selection of Tungsten Electrodes

Provides a guide for selecting tungsten electrodes based on welding current.

Filler Wire Selection

Offers guidance on selecting filler wire diameter based on welding current.

Operation Panel

Operation Panel Components

Detailed description of switches, lamps, and adjustors on the welding machine's operation panel.

Connections

TIG Welding Connections

Illustrates and explains the connection procedures for TIG welding.

DC Stick Welding Connections

Illustrates and explains the connection procedures for DC stick welding.

Method of Operation

Operating Method of TIG Welding

Step-by-step guide for performing TIG welding operations.

Torch Cable Handling

Guidance on using and handling torch and base metal side cables to prevent issues.

Operation Method of Stick Welding

Step-by-step guide for performing DC stick welding operations.

Maintenance and Inspection

Daily and Periodic Inspections

Routine checks and periodic inspections to ensure safe and optimal operation of the welding machine.

High-Frequency Voltage Adjustment

Guidance on adjusting the high-frequency voltage spark gap.

Post-Maintenance Precautions

Important steps to follow after performing maintenance and inspection procedures.

Filter Precautions

Filter Setting and Maintenance

Instructions for installing, cleaning, and maintaining the water filter.

Water Pressure Requirements

Details on water pressure and flow rate for the cooling system.

Connection with Other Equipment

Switch Settings on P Board

Configuration of switches on the PC board for various functions like voltage reduction and arc start.

Jig Terminal Usage

Explanation and usage examples for the jig terminal board connectors.

Troubleshooting

Troubleshooting Guide

Lists common abnormalities and their corresponding checking points for diagnosing issues.

Circuit Diagram

Parts Layout Drawing

Parts List

Outline Drawing

Characteristics of Individual Welding Methods

AC Hard TIG Characteristics

Describes the AC Hard TIG welding method, its output waveform, and features.

AC Soft TIG Characteristics

Describes the AC Soft TIG welding method, its output waveform, and features.

MIX TIG Characteristics

Details the MIX TIG welding method, output waveform, and operational notes.

AC STD. TIG Characteristics

Explains AC STD. TIG welding, its rectangular pulse waveform, and application range.

DC TIG Characteristics

Covers DC TIG welding, its stable direct current output, and pulse waveform applications.

Panasonic YC-500WX Specifications

General

Brand	Panasonic
Model	YC-500WX
Category	Portable Generator
Language	English