EasyManua.ls Logo

Panasonic YD-200KR - User Manual

Panasonic YD-200KR
51 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
Thank you for your purchase of Panasonic welding power source.
Before operating this product, please read the instructions carefully and save this
manual for future use. First of all, please read “Safety precautions” or “Safety
manual”.
SPEC. No.YD-500KR2HJG
Panasonic Welding Systems (Tangshan) Co., Ltd.
Model No. YD-200KR
YD-350KR
YD-500KR
Operating Instructions
Thyristor Controlled MIG/MAG Arc Welding Power Source
TSM80227-05
Question and Answer IconNeed help?

Do you have a question about the Panasonic YD-200KR and is the answer not in the manual?

Summary

Warnings and Cautions for Safety

Accessories

Installation Place and Power Source Facility

Installation Place

Guidelines for selecting a suitable environment for welding machine installation.

Power Source Facility

Specifications for power sources including voltage, current, and cable requirements.

Overall Connection Diagram of Equipment

Connection Procedures

Welding Source Switch Box Connection

Instructions for connecting the welding power source to the switch box, including safety precautions.

Welding Power Source Output Connection

Steps for connecting the output side of the welding power source to the base metal.

Welding Power Source Wire Feeder Connection

Procedure for connecting the welding power source to the wire feeder.

Gas Regulator Connection

Guide for safely connecting the gas regulator to the gas bomb and welding unit.

Component Unit and Their Functions

Welding Power Source Operation Panel

Description of controls and indicators on the welding power source operation panel.

Feel Safe to Use It

Remote Controller Operation

Details on the remote controller's scale plate, welding current, and voltage adjustments.

Checks and Preparations Prior to Operation

Safety Protective Gear

Essential safety protective gear for welding operations.

Connection Confirmation

Ensuring all equipment is correctly connected as per the diagram.

Gas Flow Rate Adjustment

Procedure for setting the appropriate gas flow rate for welding.

Welding Wire Attachment

Step-by-step guide for loading the welding wire into the wire feeder.

Wire Feeding via Inching

How to feed the welding wire using the inching function.

Welding by Manual Operation

Crater Control Enabled Welding

Using crater control for filling bead concaves at the end of welding.

Crater Control Disabled Welding

Performing welding without crater control for tack or thin-plate applications.

Duty Cycle

Extended Functions

Extension Cable Connection

Guidance on using extension cables to expand welding reach and considerations for voltage drop.

Printed Circuit Board Switches and Controls

Information on accessing and modifying settings via the printed circuit board.

Selector Switch Settings

Details on configuring selector switches for different welding operations.

Crater Operation with Initial Conditions

Using initial conditions for crater welding sequences via SW6 selection.

Selector Switches and Terminals

Configuration of selector switches for modes, FTT control, frequency, and current detection.

PCB Control Adjustments

Fine-tuning of burn-back time, preflow, and afterflow using PCB controls.

DC Reactor Tap Switching

Adjusting DC reactor taps to modify arc characteristics and reduce spatter.

Daily Inspection

Welding Power Source Inspection

Checks for the operation panel, cooling fan, power unit, and surroundings.

Cables Inspection

Inspection points for torch, output, input, and grounding cables.

Periodic Inspection

Dust Elimination in Welding Power Source

Procedure for removing dust accumulation from the welding power source.

Overall Power Source and Surroundings Inspection

Detailed checks for odor, discoloration, heat traces, and connections.

Cables Periodic Inspection

Detailed checks for output, input, and grounding cables.

Consumable Parts Maintenance

Maintenance of components like contactors and relays with specified lives.

Initial Trouble Diagnosis

Other Trouble and Errors

WARN Indicator Lamp Troubleshooting

Diagnosing issues when the WARN indicator lamp is active.

Power and Welding Output Issues

Troubleshooting no power indicator or no arc production.

Output Stop and General Error Troubleshooting

Diagnosing sudden output stops and other general operational errors.

Trouble Shooting Procedures

General procedures for identifying and resolving equipment problems.

After-Sale Service

Requesting Repair Service

Information on how to contact dealers or branch offices for repair.

Parts Layout Drawing

Parts List

Circuit Diagram

Outside Drawing

Glossary of Terms

Understanding Welding Crater

Explanation of what a welding crater is and how it forms.

Welding Adjustments and Controls Definitions

Definitions for Simple Unification, Wire Slowdown Speed, Burn-back Time, and FTT Control.

Example of Welding Conditions

Ratings and Specifications

Summary

Warnings and Cautions for Safety

Accessories

Installation Place and Power Source Facility

Installation Place

Guidelines for selecting a suitable environment for welding machine installation.

Power Source Facility

Specifications for power sources including voltage, current, and cable requirements.

Overall Connection Diagram of Equipment

Connection Procedures

Welding Source Switch Box Connection

Instructions for connecting the welding power source to the switch box, including safety precautions.

Welding Power Source Output Connection

Steps for connecting the output side of the welding power source to the base metal.

Welding Power Source Wire Feeder Connection

Procedure for connecting the welding power source to the wire feeder.

Gas Regulator Connection

Guide for safely connecting the gas regulator to the gas bomb and welding unit.

Component Unit and Their Functions

Welding Power Source Operation Panel

Description of controls and indicators on the welding power source operation panel.

Feel Safe to Use It

Remote Controller Operation

Details on the remote controller's scale plate, welding current, and voltage adjustments.

Checks and Preparations Prior to Operation

Safety Protective Gear

Essential safety protective gear for welding operations.

Connection Confirmation

Ensuring all equipment is correctly connected as per the diagram.

Gas Flow Rate Adjustment

Procedure for setting the appropriate gas flow rate for welding.

Welding Wire Attachment

Step-by-step guide for loading the welding wire into the wire feeder.

Wire Feeding via Inching

How to feed the welding wire using the inching function.

Welding by Manual Operation

Crater Control Enabled Welding

Using crater control for filling bead concaves at the end of welding.

Crater Control Disabled Welding

Performing welding without crater control for tack or thin-plate applications.

Duty Cycle

Extended Functions

Extension Cable Connection

Guidance on using extension cables to expand welding reach and considerations for voltage drop.

Printed Circuit Board Switches and Controls

Information on accessing and modifying settings via the printed circuit board.

Selector Switch Settings

Details on configuring selector switches for different welding operations.

Crater Operation with Initial Conditions

Using initial conditions for crater welding sequences via SW6 selection.

Selector Switches and Terminals

Configuration of selector switches for modes, FTT control, frequency, and current detection.

PCB Control Adjustments

Fine-tuning of burn-back time, preflow, and afterflow using PCB controls.

DC Reactor Tap Switching

Adjusting DC reactor taps to modify arc characteristics and reduce spatter.

Daily Inspection

Welding Power Source Inspection

Checks for the operation panel, cooling fan, power unit, and surroundings.

Cables Inspection

Inspection points for torch, output, input, and grounding cables.

Periodic Inspection

Dust Elimination in Welding Power Source

Procedure for removing dust accumulation from the welding power source.

Overall Power Source and Surroundings Inspection

Detailed checks for odor, discoloration, heat traces, and connections.

Cables Periodic Inspection

Detailed checks for output, input, and grounding cables.

Consumable Parts Maintenance

Maintenance of components like contactors and relays with specified lives.

Initial Trouble Diagnosis

Other Trouble and Errors

WARN Indicator Lamp Troubleshooting

Diagnosing issues when the WARN indicator lamp is active.

Power and Welding Output Issues

Troubleshooting no power indicator or no arc production.

Output Stop and General Error Troubleshooting

Diagnosing sudden output stops and other general operational errors.

Trouble Shooting Procedures

General procedures for identifying and resolving equipment problems.

After-Sale Service

Requesting Repair Service

Information on how to contact dealers or branch offices for repair.

Parts Layout Drawing

Parts List

Circuit Diagram

Outside Drawing

Glossary of Terms

Understanding Welding Crater

Explanation of what a welding crater is and how it forms.

Welding Adjustments and Controls Definitions

Definitions for Simple Unification, Wire Slowdown Speed, Burn-back Time, and FTT Control.

Example of Welding Conditions

Ratings and Specifications

Panasonic YD-200KR Specifications

General IconGeneral
BrandPanasonic
ModelYD-200KR
CategoryPortable Generator
LanguageEnglish

Related product manuals