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Parr Instrument 4838 - User Manual

Parr Instrument 4838
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4838
Reactor Controller
Operating Instruction Manual
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Summary

Preface

Related Instructions

Lists other publications relevant to the instrument and its components.

Scope of Manual

Outlines the manual's coverage of installation and operation of the 4838 Reactor Controller.

Applications of Controller

Describes the typical use of the 4838 Reactor Controller with pressure vessels and reactors.

Safety and Symbols

Explanation of Symbols

Explains the meaning of various symbols used in the manual and on the product.

Electrical Safety Precautions

Provides critical safety instructions to prevent electrical shock during operation.

Personal Injury Prevention

Lists precautions to prevent personal injury, including handling hazardous materials.

Lifting and Carrying Guidelines

Instructs on safe methods for moving the instrument.

Intended Usage and Responsibility

Specifies the designed purpose of the controller and user responsibility.

Cleaning and Maintenance Procedures

Provides guidelines for cleaning and maintaining the controller.

Specifications and Conditions

General Electrical Specifications

Details electrical specs: voltage, current, frequency.

Operating Environmental Conditions

Lists recommended operating and storage environmental conditions.

4838 Controller Technical Specs

Lists technical specs: input type, range, accuracy, control action.

Heater Loop Parameters

Details parameters for the heater loop, including PID settings.

User Responsibility and Unpacking

Users Safety and Operational Responsibility

Emphasizes user's role in safe operation and equipment selection.

Vessel Selection and Compliance

Guides selection of appropriate vessels and compliance with codes.

Training and Equipment Maintenance

Highlights importance of user training and regular maintenance.

Careful Unpacking and Inspection

Provides instructions for unpacking and inspecting the equipment for damage.

Installation and Connections

General Installation Guidelines

Advises on placing the controller and ensuring proper ventilation and access.

Rear Panel Connections Overview

Details labeled connections on the rear panel for various inputs and outputs.

Heating Output Connector Use

Explains the use of the heating output connector with specific heater assemblies.

Temperature and Pressure Sensor Inputs

Describes connections for temperature and pressure sensors.

Communication Output Port

Identifies the connector used for communication output.

Component Summary: Controls and Protection

Front Panel Switches and Indicators

Describes the function of front panel switches and indicator lights.

Heater Switch Operation

Explains the operation of the three-position heater switch.

High Limit Indicator and Reset

Describes the function of the high limit indicator and reset procedure.

Main Power Switch

Notes the location and importance of the main power switch for accessibility.

Protective Fuses and Relays

Details the instrument and load fuses and their protective role.

Advanced Safety and Access

High Temperature Limit Functionality

Explains the factory preset high temperature limit and its alarm indication.

Accessing the Controller Cabinet

Provides step-by-step instructions for opening the controller cabinet.

Thermocouple Burnout Protection

Describes the safety feature that shuts off power if the thermocouple circuit fails.

High Limit Reset Mechanism

Explains how the high limit control trips and requires manual reset.

Field Serviceable Fuses

Lists field-serviceable fuses with their ratings and part numbers.

Temperature Control Module Operation

Temperature Control Module Overview

Introduces the microprocessor-based control module and its PID capabilities.

Setpoint Temperature Control

Explains setpoint control for adjusting temperature to a desired value.

Adjusting Temperature Setpoint

Details the steps to adjust the temperature setpoint using the controller interface.

High Temperature Alarm Setpoint

Describes how to adjust the high temperature alarm setpoint to prevent overheating.

PID Parameter Groups

Explains the four PID parameter groups and their identification by SV.

Advanced Control Modes

Autotuning Process Guidance

Provides steps for initiating and performing the autotuning process for PID parameters.

Ramp and Soak Programming Feature

Introduces the programming feature for controlling temperature over time with ramps and soaks.

Inputting a Ramp and Soak Program

Details the initial steps to set up a ramp and soak program.

Program Configuration and Execution

Setting Program Setpoints and Time

Explains how to set individual setpoints and durations for program steps.

Defining Last Step and Repeat Count

Describes setting the last step and the number of pattern repetitions.

Linking Program Patterns

Explains how to link patterns together for sequential execution.

Engaging and Controlling Programs

Provides instructions on how to start, stop, or hold an entered program.

Appendix: Sample Programs

Sample Program: Ramp 25°C to 250°C

Provides a sample program to ramp temperature from 25°C to 250°C over 2 hours.

Sample Program: Heat and Soak

Offers a sample program for heating to 200°C, holding, and cooling.

Optional Modules: Pressure Display

Pressure Display Module (PDM) Overview

Introduces the Pressure Display Module and its function.

Adjusting Pressure Alarm Setpoint

Details how to adjust the pressure alarm setpoint.

PDM Transducer Connection Note

Advises on transducer attachment and potential issues if not connected.

Optional Modules: High-Temp Cut-Off

High-Temp Cut-Off Module (HTM) Overview

Explains the HTM as a redundant high-temperature safety cutoff.

Optional Modules: Temperature Limit Control

Adjusting HTM Alarm Setpoint

Describes how to adjust the High Temp Cut-Off Alarm setpoint.

External Temp Limit Module (ETLM) Overview

Introduces the ETLM for controlling temperature in systems with thermal lags.

ETLM Operation and Limits

Explains how the ETLM configuration works for temperature control and safety.

Setting ETLM Primary and Secondary Limits

Details how to set the non-latching primary and latching secondary temperature limits.

PC Communication and Control

Connecting Controller to PC

Provides instructions for connecting the controller to a PC using a communication cable.

Installing Communication Driver and Software

Guides through installing the driver and copying the controller software.

Configuring Communication Settings

Details the required settings (Baud, Data Length, Parity, Stop Bit, Format) for PC communication.

Monitoring and Modifying Controller Parameters

Explains how to monitor and modify controller parameters through the PC software.

Data Logging and Conversion

Datalogging Program Functionality

Introduces the charting and datalogging program.

Initiating and Saving Data Recording

Details steps to start, save, and stop the datalogging process.

Selecting Devices for Charting

Explains how to select specific modules (devices) for data logging.

Converting Chart Data to TXT Format

Provides instructions for converting recorded data files for spreadsheet use.

Factory Defaults and Primary Temp Module

Navigating Menu System and Factory Defaults

Explains how to navigate the controller's menu system and access factory default settings.

Primary Temperature Module Settings (Return Key)

Details operation modes and settings for the Primary Temperature Module.

Primary Temperature Module Settings (SET Key)

Lists parameters accessible by pressing 'SET' for the Primary Temperature Module.

Pressure Module Configuration

Pressure Module Settings (Return Key)

Describes operation modes and settings for the Pressure Module.

Pressure Module Settings (Hold SET)

Details input type and range settings for the Pressure Module.

Pressure Module Settings (SET Key)

Lists hysteresis and temperature correction settings for the Pressure Module.

HTM;ETLM Module Configuration

HTM;ETLM Module Settings (Return Key)

Explains operation modes and settings for HTM/ETLM modules.

HTM;ETLM Module Settings (Hold SET)

Details input type, temperature range, and control settings for HTM/ETLM.

HTM;ETLM Module Settings (SET Key)

Lists hysteresis and inaccuracy adjustment settings for HTM/ETLM.

Appendix A: Controller Parameters

Initial Setting Mode Parameters

Lists parameters configurable in the Initial Setting Mode.

Input and Unit Settings

Parameters for selecting input type and temperature unit.

Temperature Range and Control Mode Settings

Parameters for defining temperature range and selecting control mode.

Heating;Cooling and Alarm Settings

Parameters for configuring heating/cooling control and alarm modes.

Communication Parameter Configuration

Parameters for communication format, address, baud rate, data length, parity, and stop bit.

Operation Mode Parameters

Setting Temperature Set Point

Instructions for setting the desired temperature set point.

Control Run;Stop and Pattern Settings

Parameters to control operational state and start programmed patterns.

Decimal Point and Alarm Limit Settings

Parameters for display format and configuring alarm limits.

Setting Lock Mode and Output Display

Parameters for locking keys and viewing output values.

Regulation Mode Parameters

Auto-tuning Functionality

Explains the auto-tuning feature for PID control.

PID Modes and Offset Settings

Details PID group selection and PD control offset adjustment.

Hysteresis and Control Cycle Settings

Parameters for heating/cooling hysteresis and control cycles.

Dual Loop Control and Deviation Settings

Parameters for dual loop control, P value, dead band, and deviation regulation.

Parts List: Fuses and Primary Temperature Module

Fuse Specifications and Part Numbers

Lists fuses with their ratings and part numbers.

Primary Temperature Module Accessories

Lists part numbers and descriptions for primary temperature module accessories.

Parts List: Pressure Display Module

Pressure Display Module Accessories

Lists part numbers and descriptions for PDM accessories like harnesses and transducers.

Parts List: HTM;ETLM Modules

HTM;ETLM Module Accessories

Lists part numbers and descriptions for HTM/ETLM accessories like thermocouple wires and probes.

Summary

Preface

Related Instructions

Lists other publications relevant to the instrument and its components.

Scope of Manual

Outlines the manual's coverage of installation and operation of the 4838 Reactor Controller.

Applications of Controller

Describes the typical use of the 4838 Reactor Controller with pressure vessels and reactors.

Safety and Symbols

Explanation of Symbols

Explains the meaning of various symbols used in the manual and on the product.

Electrical Safety Precautions

Provides critical safety instructions to prevent electrical shock during operation.

Personal Injury Prevention

Lists precautions to prevent personal injury, including handling hazardous materials.

Lifting and Carrying Guidelines

Instructs on safe methods for moving the instrument.

Intended Usage and Responsibility

Specifies the designed purpose of the controller and user responsibility.

Cleaning and Maintenance Procedures

Provides guidelines for cleaning and maintaining the controller.

Specifications and Conditions

General Electrical Specifications

Details electrical specs: voltage, current, frequency.

Operating Environmental Conditions

Lists recommended operating and storage environmental conditions.

4838 Controller Technical Specs

Lists technical specs: input type, range, accuracy, control action.

Heater Loop Parameters

Details parameters for the heater loop, including PID settings.

User Responsibility and Unpacking

Users Safety and Operational Responsibility

Emphasizes user's role in safe operation and equipment selection.

Vessel Selection and Compliance

Guides selection of appropriate vessels and compliance with codes.

Training and Equipment Maintenance

Highlights importance of user training and regular maintenance.

Careful Unpacking and Inspection

Provides instructions for unpacking and inspecting the equipment for damage.

Installation and Connections

General Installation Guidelines

Advises on placing the controller and ensuring proper ventilation and access.

Rear Panel Connections Overview

Details labeled connections on the rear panel for various inputs and outputs.

Heating Output Connector Use

Explains the use of the heating output connector with specific heater assemblies.

Temperature and Pressure Sensor Inputs

Describes connections for temperature and pressure sensors.

Communication Output Port

Identifies the connector used for communication output.

Component Summary: Controls and Protection

Front Panel Switches and Indicators

Describes the function of front panel switches and indicator lights.

Heater Switch Operation

Explains the operation of the three-position heater switch.

High Limit Indicator and Reset

Describes the function of the high limit indicator and reset procedure.

Main Power Switch

Notes the location and importance of the main power switch for accessibility.

Protective Fuses and Relays

Details the instrument and load fuses and their protective role.

Advanced Safety and Access

High Temperature Limit Functionality

Explains the factory preset high temperature limit and its alarm indication.

Accessing the Controller Cabinet

Provides step-by-step instructions for opening the controller cabinet.

Thermocouple Burnout Protection

Describes the safety feature that shuts off power if the thermocouple circuit fails.

High Limit Reset Mechanism

Explains how the high limit control trips and requires manual reset.

Field Serviceable Fuses

Lists field-serviceable fuses with their ratings and part numbers.

Temperature Control Module Operation

Temperature Control Module Overview

Introduces the microprocessor-based control module and its PID capabilities.

Setpoint Temperature Control

Explains setpoint control for adjusting temperature to a desired value.

Adjusting Temperature Setpoint

Details the steps to adjust the temperature setpoint using the controller interface.

High Temperature Alarm Setpoint

Describes how to adjust the high temperature alarm setpoint to prevent overheating.

PID Parameter Groups

Explains the four PID parameter groups and their identification by SV.

Advanced Control Modes

Autotuning Process Guidance

Provides steps for initiating and performing the autotuning process for PID parameters.

Ramp and Soak Programming Feature

Introduces the programming feature for controlling temperature over time with ramps and soaks.

Inputting a Ramp and Soak Program

Details the initial steps to set up a ramp and soak program.

Program Configuration and Execution

Setting Program Setpoints and Time

Explains how to set individual setpoints and durations for program steps.

Defining Last Step and Repeat Count

Describes setting the last step and the number of pattern repetitions.

Linking Program Patterns

Explains how to link patterns together for sequential execution.

Engaging and Controlling Programs

Provides instructions on how to start, stop, or hold an entered program.

Appendix: Sample Programs

Sample Program: Ramp 25°C to 250°C

Provides a sample program to ramp temperature from 25°C to 250°C over 2 hours.

Sample Program: Heat and Soak

Offers a sample program for heating to 200°C, holding, and cooling.

Optional Modules: Pressure Display

Pressure Display Module (PDM) Overview

Introduces the Pressure Display Module and its function.

Adjusting Pressure Alarm Setpoint

Details how to adjust the pressure alarm setpoint.

PDM Transducer Connection Note

Advises on transducer attachment and potential issues if not connected.

Optional Modules: High-Temp Cut-Off

High-Temp Cut-Off Module (HTM) Overview

Explains the HTM as a redundant high-temperature safety cutoff.

Optional Modules: Temperature Limit Control

Adjusting HTM Alarm Setpoint

Describes how to adjust the High Temp Cut-Off Alarm setpoint.

External Temp Limit Module (ETLM) Overview

Introduces the ETLM for controlling temperature in systems with thermal lags.

ETLM Operation and Limits

Explains how the ETLM configuration works for temperature control and safety.

Setting ETLM Primary and Secondary Limits

Details how to set the non-latching primary and latching secondary temperature limits.

PC Communication and Control

Connecting Controller to PC

Provides instructions for connecting the controller to a PC using a communication cable.

Installing Communication Driver and Software

Guides through installing the driver and copying the controller software.

Configuring Communication Settings

Details the required settings (Baud, Data Length, Parity, Stop Bit, Format) for PC communication.

Monitoring and Modifying Controller Parameters

Explains how to monitor and modify controller parameters through the PC software.

Data Logging and Conversion

Datalogging Program Functionality

Introduces the charting and datalogging program.

Initiating and Saving Data Recording

Details steps to start, save, and stop the datalogging process.

Selecting Devices for Charting

Explains how to select specific modules (devices) for data logging.

Converting Chart Data to TXT Format

Provides instructions for converting recorded data files for spreadsheet use.

Factory Defaults and Primary Temp Module

Navigating Menu System and Factory Defaults

Explains how to navigate the controller's menu system and access factory default settings.

Primary Temperature Module Settings (Return Key)

Details operation modes and settings for the Primary Temperature Module.

Primary Temperature Module Settings (SET Key)

Lists parameters accessible by pressing 'SET' for the Primary Temperature Module.

Pressure Module Configuration

Pressure Module Settings (Return Key)

Describes operation modes and settings for the Pressure Module.

Pressure Module Settings (Hold SET)

Details input type and range settings for the Pressure Module.

Pressure Module Settings (SET Key)

Lists hysteresis and temperature correction settings for the Pressure Module.

HTM;ETLM Module Configuration

HTM;ETLM Module Settings (Return Key)

Explains operation modes and settings for HTM/ETLM modules.

HTM;ETLM Module Settings (Hold SET)

Details input type, temperature range, and control settings for HTM/ETLM.

HTM;ETLM Module Settings (SET Key)

Lists hysteresis and inaccuracy adjustment settings for HTM/ETLM.

Appendix A: Controller Parameters

Initial Setting Mode Parameters

Lists parameters configurable in the Initial Setting Mode.

Input and Unit Settings

Parameters for selecting input type and temperature unit.

Temperature Range and Control Mode Settings

Parameters for defining temperature range and selecting control mode.

Heating;Cooling and Alarm Settings

Parameters for configuring heating/cooling control and alarm modes.

Communication Parameter Configuration

Parameters for communication format, address, baud rate, data length, parity, and stop bit.

Operation Mode Parameters

Setting Temperature Set Point

Instructions for setting the desired temperature set point.

Control Run;Stop and Pattern Settings

Parameters to control operational state and start programmed patterns.

Decimal Point and Alarm Limit Settings

Parameters for display format and configuring alarm limits.

Setting Lock Mode and Output Display

Parameters for locking keys and viewing output values.

Regulation Mode Parameters

Auto-tuning Functionality

Explains the auto-tuning feature for PID control.

PID Modes and Offset Settings

Details PID group selection and PD control offset adjustment.

Hysteresis and Control Cycle Settings

Parameters for heating/cooling hysteresis and control cycles.

Dual Loop Control and Deviation Settings

Parameters for dual loop control, P value, dead band, and deviation regulation.

Parts List: Fuses and Primary Temperature Module

Fuse Specifications and Part Numbers

Lists fuses with their ratings and part numbers.

Primary Temperature Module Accessories

Lists part numbers and descriptions for primary temperature module accessories.

Parts List: Pressure Display Module

Pressure Display Module Accessories

Lists part numbers and descriptions for PDM accessories like harnesses and transducers.

Parts List: HTM;ETLM Modules

HTM;ETLM Module Accessories

Lists part numbers and descriptions for HTM/ETLM accessories like thermocouple wires and probes.

Parr Instrument 4838 Specifications

General IconGeneral
BrandParr Instrument
Model4838
CategoryController
LanguageEnglish

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