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Parr Instrument 4848T - User Manual

Parr Instrument 4848T
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4848
T
Reactor Controller with Touchscreen
Operating Instruction Manual
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Parr Instrument 4848T Specifications

General IconGeneral
BrandParr Instrument
Model4848T
CategoryController
LanguageEnglish

Summary

Preface

Related Instructions

Lists other publications for understanding the instrument and its components.

Scope of Use

Details the intended use and limitations of the 4848T Reactor Controller.

Applications Overview

Describes the packaged temperature control unit and its main components.

Intended Usage Guidelines

Specifies the controller's design for pressure vessels and reactors, emphasizing user responsibility for codes.

Unpacking and Inspection

Instructions for carefully unpacking and checking equipment against the packing list.

Explanation of Symbols

Defines symbols used in the manual, including power, AC, caution, and earth terminals.

Safety Information

Provides critical safety guidelines for electrical shock and personal injury prevention.

Preface Continued

Lifting and Carrying

Instructions for safely moving the instrument, including disconnecting connections.

Cleaning and Maintenance

Guidance on exterior cleaning, power disconnection, and when to contact the company for service.

General Specifications

Details electrical ratings, voltage, frequency limits, and thermocouple specifications.

Environmental Conditions

Specifies operating temperature, humidity, altitude limits, and storage conditions.

General Setup Instructions

Advice on setting up the controller on a stable surface and maintaining adequate spacing.

Users Responsibility

Installation

Connections

Details labeled connections on the rear panel for motor, USB, Ethernet, and sensor inputs.

Component Summary

HEATER Switch

Explains the function and operation of the manual, three-position heater switch.

Switches and Indicators

Covers the MAIN POWER switch and the HIGH LIMIT indicator light for system status.

MOTOR CONTROLS

Details the AUTO/MANUAL switch, ON/OFF switch, and SPEED control knob for motor operation.

Component Summary Continued

Protective Fuses and Relays

Details the instrument fuse, motor reset/fuse, lighted fuse holder, and load fuses for protection.

Thermocouple Burnout Protection

Explains the system that detects and alerts on thermocouple burnout or circuit breaks.

High Limit Reset Function

Describes the high limit control, lockout relay, and manual reset procedure.

Motor Speed Control Module

Explains the solid state speed control module, motor switch, potentiometer, and required resistors.

Component Summary Continued

Speed Control Board Adjustments

Details adjustments for CL, IR, MAX, MIN, and ACCEL trimpots for motor performance.

Solenoid Valve Module

Describes the solenoid valve, metering valve, and parts for automatic cooling systems.

Access to Controller Cabinet

Provides instructions on how to open the controller cabinet for internal access.

Basic Operation

Touchscreen Interface

Explains the display split into icon bar and main display, and the function of each icon.

Main Screen Layout

Details the components of the main screen, including the icon bar and main display area.

Instructions for the 4848 T Reactor Controller

Main Screen Overview

Provides an overview of the main screen displaying information for Temperature, Motor, Pressure, and Aux. Temp. modules.

Module Setpoint Adjustment

Explains how to view and adjust setpoints (SP) for Temperature, Motor, Pressure, and Auxiliary modules.

Process Value Display

Explains that Process Value (PV) for Temperature, pressure, and RPM is shown in real time.

Instructions for the 4848 T Reactor Controller Continued

Alarm Settings

Step-by-step guide to access and adjust alarm settings for Primary Temp, Pressure, and Aux. Temp.

Program Operation

Explains how to access Program Operation for Temperature or Motor Control Modules in ramp/soak mode.

Temperature Control Module Operation

Details the Temperature control module screen, including Run, Hold, Stop, Edit, Select, and Settings functions.

Instructions for the 4848 T Reactor Controller Continued

Sample Program Details

Provides a sample ramp and soak program for heating, holding, and cooling.

Program Navigation and Saving

Instructions for using navigation arrows, inserting/removing steps, saving, and engaging programs.

Instructions for the 4848 T Reactor Controller Continued

System Tuning

Explains PID values, autotuning the system for better control, and halting the process.

Data Collection Setup

Instructions on how to enable data collection and access the data screen.

Instructions for the 4848 T Reactor Controller Continued

Data Logging and Export

Details starting/stopping data logging, exporting data to USB, and file naming conventions.

Charting Data

Explains how to create charts from collected data, customize variables, and set axis properties.

Instructions for the 4848 T Reactor Controller Continued

Adjusting System Time

Step-by-step guide to adjust the system time via the main screen, settings, offline mode, and clock option.

Resetting to Factory Defaults

Instructions for resetting the 4848T to factory defaults via the configuration screen.

Communications

Ethernet Communications

Explains the two Ethernet interfaces (web server, VNC server) for monitoring and control.

Smart Networking Practices

Provides considerations for network security, preventing accidental shutdowns, and using correct cabling.

Communications Continued

Using the Web Server

Details how to access the 4848T web server via browser for remote monitoring and status updates.

Using the VNC Server

Explains how to use the VNC server for remote monitoring and control via touchscreen manipulation.

Communications Continued

VNC Viewer Compatibility

Discusses VNC viewer compatibility, recommendations, and potential issues with the 4848T.

VNC Server Usage Recommendations

Provides guidance on short-term access, closing connections, and avoiding incompatible features.

Parts List

Fuses

Lists part numbers, descriptions, and ratings for various fuses used in the controller.

Cooling Solenoids

Lists part numbers and descriptions for solenoid valves used in cooling systems.

Accessories

Lists part numbers and descriptions for thermocouple extension wires and thermocouples.

Parts List Continued

Pressure Module Parts

Lists part numbers and descriptions for pressure harnesses and transducers.

Motor Control Module Parts

Lists part numbers and descriptions for optical sensors and tachometer harnesses.

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