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Payne PG92ESA - User Manual

Payne PG92ESA
86 pages
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Installation, Start--up, Operating and
Service and Maintenance Instructions
PG92ESA
SINGLE--STAGE 35--IN. (889 MM) Tall
4--WAY MULTIPOISE
CONDENSING GAS FURNACE
NOTE: Read the entire instruction manual before starting the installation.
SECTIONS
SAFETY CONSIDERATIONS 3.........................
INTRODUCTION 4...................................
CODES AND STANDARDS 4...........................
ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS 5...
ACCESSORIES 5.....................................
LOCATION 7........................................
AIR FOR COMBUSTION AND VENTILATION 9..........
CONDENSATE TRAP 12...............................
CONDENSATE DRAIN 17.............................
INSTALLATION 21...................................
AIR DUCTS 31.......................................
GAS PIPING 33......................................
ELECTRICAL CONNECTIONS 34.......................
VENTING 3 9........................................
START --UP, ADJUSTMENT, AND SAFETY CHECK 63......
SERVICE AND MAINTENANCE PROCEDURES 73........
SEQUENCE OF OPERATION 81........................
PARTS REPLACEMENT GUIDE 85......................
Portions of the text and tables are reprinted from current edition of
NFPA 54/ANSI Z223.1, with permission of National Fire
Protection Association, Quincy, MA 02269 and American Gas
Association, Washington DC 20001. This reprinted material is not
the complete and official position of the NFPA or ANSI on the
referenced subject, which is represented only by the standard in its
entirety.
TABLES
Loose Parts Bag 4.....................................
Minimum Clearances to Combustible Materials 8.............
Minimum Free Area Required 11.........................
Minimum Space Volumes 11.............................
Filter Size Information 27...............................
Opening Dimensions 30................................
Air Delivery CFM 32...................................
Maximum Capacity of Pipe 34...........................
Electrical Data 38......................................
Vent Termination Kit for Direct Vent (2--Pipe) System 41.......
Hangar Spacing 48.....................................
Combustion--Air Vent Pipe, Fitting & Cement Material.. 50.....
Maximum Allowable Exposed Vent Lengths Insulation 51......
Maximum Equivalent Vent Length 52......................
Deductions from Maximum Equivalent Vent Length 52........
Blower Off Delay Setup Switch 67........................
Altitude Derate Multiplier for U.S.A. 68....................
Gas Rate 70..........................................
Orifice Size and Manifold Pressure 71.....................
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Summary

SAFETY CONSIDERATIONS

INTRODUCTION

CODES AND STANDARDS

ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS PROCEDURE

ACCESSORIES

LOCATION

General

Provides general guidelines for furnace installation location.

AIR FOR COMBUSTION AND VENTILATION

Introduction

Introduces the topic of air requirements for combustion.

Direct Vent (2-pipe) Applications

Discusses air requirements for direct-vent (2-pipe) systems.

Non-Direct Vent (1-pipe) Applications

Discusses air requirements for non-direct-vent (1-pipe) systems.

Ventilated Combustion Air Applications

Explains air requirements for ventilated combustion air systems.

Indoor Combustion Air

Covers indoor air methods for combustion, ventilation, and dilution.

Combination of Indoor and Outdoor Air

Describes how to combine indoor and outdoor air for combustion.

CONDENSATE TRAP

Upflow Orientation

Instructions for condensate trap in upflow furnace orientation.

Downflow Orientation

Instructions for condensate trap in downflow furnace orientation.

Horizontal Orientation

Instructions for condensate trap in horizontal furnace orientation.

CONDENSATE DRAIN CONNECTION

Upflow;Downflow Orientation

Details drain connection in upflow/downflow orientations.

INSTALLATION

Upflow Installation

Specific instructions for upflow furnace installation.

N Coil Installation

Instructions for installing N coils with specific furnace models.

Supply Air Connections

Details on connecting supply air ducts to the furnace.

Leveling Legs (If Desired)

Guidance on installing leveling legs for furnace.

Return Air Connections

Bottom Return Air Inlet

Instructions for connecting bottom return air.

Side Return Air Inlet

Instructions for connecting side return air.

Horizontal Installation

Guidance for installing the furnace horizontally.

AIR DUCTS

General Requirements

Outlines general requirements for duct system design and sizing.

Return Duct Sizing

Provides information on sizing return ductwork.

Ductwork Acoustical Treatment

Discusses acoustical treatment for ductwork systems.

GAS PIPING

Gas Pipe Grommet

Explains the use and installation of gas pipe grommets.

ELECTRICAL CONNECTIONS

115-V Wiring

Covers 115-V wiring requirements and safety.

J-Box Installation

Provides instructions for installing the J-Box.

External Electrical Box on Furnace Casing

Details installing an external electrical box.

VENTING

Special Venting Requirements for Installations in Canada

Details specific venting requirements for Canadian installations.

Materials

Specifies approved materials for venting systems.

Direct Vent; 2-Pipe System

Explains direct vent (2-pipe) system requirements.

Ventilated Combustion Air Systems

Details requirements for ventilated combustion air systems.

Non-Direct Vent (1-pipe) System

Explains non-direct vent (1-pipe) system requirements.

START-UP, ADJUSTMENT, AND SAFETY CHECK

General

Outlines general procedures for furnace start-up and safety checks.

Prime Condensate Trap with Water

SERVICE AND MAINTENANCE PROCEDURES

General

General information on furnace service and maintenance.

Electrical Controls and Wiring

Explains electrical controls and wiring for the furnace.

Troubleshooting

Guide to diagnosing and resolving furnace operational issues.

Retrieving Stored Fault Codes

Steps to retrieve stored fault codes from the furnace control.

SEQUENCE OF OPERATION

Heating

Describes the sequence of operation for heating mode.

Cooling Mode

Describes the sequence of operation for cooling mode.

Continuous Blower Mode

Explains operation in continuous blower mode.

Heat pump

Details sequence of operation for heat pump applications.

Component Self-Test

Instructions for performing a component self-test.

PARTS REPLACEMENT INFORMATION GUIDE

Model Nomenclature

Explains how to interpret the furnace model designation.

Payne PG92ESA Specifications

General IconGeneral
Fuel TypeNatural Gas
Heating Capacity40, 000-120, 000 BTU/h
Ignition TypeHot Surface Ignition
Heat Exchanger MaterialAluminized Steel
StagesSingle Stage
Warranty10-Year Parts

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