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Payne PG92SBS - User Manual

Payne PG92SBS
85 pages
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PG92SCS ALL
PG92SBS 048080 ONLY
Installation, Start-up, Operating and
Service and Maintenance Instructions
Single-Stage 4-Way Multipoise
Condensing Gas Furnace
NOTE: Read the entire instruction manual before starting the installation.
SECTIONS
SAFETY CONSIDERATIONS 3.........................
INTRODUCTION 4...................................
CODES AND STANDARDS 4...........................
ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS 5...
ACCESSORIES 5.....................................
LOCATION 8........................................
AIR FOR COMBUSTION AND VENTILATION 9..........
CONDENSATE TRAP 13...............................
CONDENSATE DRAIN 17.............................
INSTALLATION 21...................................
AIR DUCTS 31.......................................
GAS PIPING 33......................................
ELECTRICAL CONNECTIONS 34.......................
VENTING 40........................................
STARTUP, ADJUSTMENT, AND SAFETY CHECK 64......
SERVICE AND MAINTENANCE PROCEDURES 73........
SEQUENCE OF OPERATION 81........................
PARTS REPLACEMENT GUIDE 85......................
CERTIFIED
Use of the AHRI Certified
TM
Mark indicates a
manufacturers participation in the program. For
verification of certification for individual products,
go to www.ahridirectory.org.
Portions of the text and tables are reprinted from current edition of
NFPA 54/ANSI Z223.1, with permission of National Fire
Protection Association, Quincy, MA 02269 and American Gas
Association, Washington DC 20001. This reprinted material is not
the complete and official position of the NFPA or ANSI on the
referenced subject, which is represented only by the standard in its
entirety.
TABLES
Loose Parts Bag 5.....................................
Minimum Clearances to Combustible Materials 5.............
Minimum Free Area Required 11.........................
Minimum Space Volumes 11.............................
Filter Size Information 24...............................
Opening Dimensions 26................................
Air Delivery CFM 32...................................
Maximum Capacity of Pipe 34...........................
Electrical Data 34......................................
Vent Termination Kit for Direct Vent (2Pipe) System 42.......
Hangar Spacing 46.....................................
CombustionAir Vent Pipe, Fitting & Cement Material.. 48.....
Maximum Allowable Exposed Vent Lengths Insulation 49......
Maximum Equivalent Vent Length 50......................
Deductions from Maximum Equivalent Vent Length 50........
Blower Off Delay Setup Switch 67........................
Altitude Derate Multiplier for U.S.A. 68....................
Gas Rate 70..........................................
Orifice Size and Manifold Pressure 71.....................
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Summary

SAFETY CONSIDERATIONS

HAZARDS AND PRECAUTIONS

General warnings covering fire, explosion, electrical shock, carbon monoxide, and cut hazards.

CODES AND STANDARDS

ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS

LOCATION AND INSTALLATION HAZARDS

LOCATION HAZARDS AND GENERAL

Warnings on improper installation, corrosive air, and garage installation.

AIR FOR COMBUSTION AND VENTILATION

CONDENSATE DRAIN CONNECTION

DRAIN LINE HAZARDS AND CONNECTIONS

Warnings on freezing, property damage, and detailed connection steps for right/left drains.

RETURN AIR AND FURNACE POSITIONING

FILTER ARRANGEMENT AND DUCT SIZING

GAS PIPING

GAS PIPING HAZARDS AND CONNECTIONS

Warnings, Massachusetts requirements, cautions, and gas pipe grommet usage.

ELECTRICAL CONNECTIONS

ELECTRICAL HAZARDS AND WIRING

Warnings about shock, fire, explosion, and grounding hazards.

VENTING REQUIREMENTS AND HAZARDS

VENTING HAZARDS AND GENERAL GUIDELINES

CO hazard, general venting notes, and requirements for Canadian provinces.

VENT TERMINATION AND PIPE SIZING

VENT PIPING INSTALLATION

START-UP, ADJUSTMENT, AND SAFETY CHECK

GENERAL START-UP PROCEDURES AND HAZARDS

Covers power supply, gas pressure, general precautions, and condensate trap priming.

ADJUSTMENTS

MANIFOLD PRESSURE AND INLET GAS CHECK

Procedures for adjusting manifold pressure and checking inlet gas pressure.

MANIFOLD PRESSURE AND TEMPERATURE RISE

MANIFOLD PRESSURE ADJUSTMENT AND TEMPERATURE RISE

Steps to adjust manifold pressure and check/adjust temperature rise.

OPERATION CHECKS AND SETTINGS

BLOWER DELAY, COOLING AIRFLOW, AND SAFETY CONTROLS

Adjusting blower delay, cooling airflow, thermostat anticipator, and checking safety controls.

SERVICE AND MAINTENANCE PROCEDURES

GENERAL SERVICE AND TROUBLESHOOTING

Covers maintenance, electrical hazards, wiring, and retrieving fault codes.

FURNACE TESTS AND MAINTENANCE

FILTER AND BLOWER MAINTENANCE

IGNITER SERVICING AND DRAINAGE SYSTEM

HEAT EXCHANGER AND HEAT PAD MAINTENANCE

SEQUENCE OF OPERATION

Payne PG92SBS Specifications

General IconGeneral
BrandPayne
ModelPG92SBS
CategoryFurnace
LanguageEnglish

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