EasyManua.ls Logo

Payne PG96VAT - User Manual

Payne PG96VAT
90 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
1
Installation, Start--up, Operating and
Service and Maintenance Instructions
PG96VAT
TWO--STAGE 4--WAY MULTIPOISE
CONDENSING GAS FURNACE
SERIES B ALL
SERIES C SIZES 60080, 60100, 66120
NOTE: Read the entire instruction manual before starting the installation.
SECTIONS
SAFETY CONSIDERATIONS 3.........................
INTRODUCTION 4...................................
CODES AND STANDARDS 4...........................
ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS 5...
ACCESSORIES 5.....................................
LOCATION 5........................................
AIR FOR COMBUSTION AND VENTILATION 9..........
CONDENSATE TRAP 12...............................
CONDENSATE DRAIN 16.............................
INSTALLATION 20...................................
AIR DUCTS 29.......................................
GAS PIPING 32......................................
ELECTRICAL CONNECTIONS 33.......................
VENTING 40........................................
START --UP, ADJUSTMENT, AND SAFETY CHECK 64......
SERVICE AND MAINTENANCE P ROCEDURES 75........
SEQUENCE OF OPERATION 84........................
PARTS REPLACEMENT GUIDE 90......................
CERTIFIED
Use of the AHRI Certified TM Mark indicates a
manufacturers participation in the program. For
verification of certification for individual products,
go to www.ahridirectory.org.
Portions of the text and tables are reprinted from the current edition of
NFPA 54/AN SI Z223.1E, wit h per m i ss ion of Nat iona l Fir e
Prote ction Ass oci ation, Qui nc y, MA 02269 and Ame rica n Gas
As soc i at ion, Washington DC 20001. Thi s re printed material is not the
complete and official position of the NFPA or ANSI on the referenced
subje ct , which is re pr esente d only by the standard in it s entirety.
TABLES
Loose Parts Bag Contents 6..............................
Minimum Clearances to Combustible Materials 6.............
Minimum Free Area Required 11.........................
Minimum Space Volumes 11.............................
Filter Size Information 23...............................
Opening Dimensions 25................................
Air Delivery CFM 30...................................
Maximum Capacity of Pipe 33...........................
Electrical Data 36......................................
Vent Termination Kit for Direct Vent (2--Pipe) Systems 42......
Hangar Spacing 47.....................................
Combustion--Air Vent Pipe, Fitting & Cement Material.. 48.....
Maximum Allowable Exposed Vent Lengths Insulation 49......
Maximum Equivalent Vent Length 50......................
Deductions from Maximum Equivalent Vent Length 50........
Altitude Derate Multiplier for U.S.A. 72....................
Blower Off Delay Setup Switch 72........................
Gas Rate 72..........................................
Orifice Size and Manifold Pressure 73.....................

Other manuals for Payne PG96VAT

Question and Answer IconNeed help?

Do you have a question about the Payne PG96VAT and is the answer not in the manual?

Summary

Installation, Start-up, Operating and Service and Maintenance Instructions

SAFETY CONSIDERATIONS

General safety precautions and warnings for installation and operation.

CODES AND STANDARDS

Compliance requirements with national and local codes for safe installation.

LOCATION

Guidelines for selecting an appropriate installation location.

AIR FOR COMBUSTION AND VENTILATION

Requirements for providing adequate air for combustion and ventilation.

INSTALLATION

General guidelines and steps for furnace installation.

GAS PIPING

Instructions for safe and compliant gas piping installation.

ELECTRICAL CONNECTIONS

Guidelines for making safe and correct electrical connections.

VENTING

Requirements for proper installation of the venting system.

START-UP, ADJUSTMENT, AND SAFETY CHECK

Procedures for initial start-up, adjustments, and safety checks.

SERVICE AND MAINTENANCE PROCEDURES

Guidelines for routine service and maintenance.

SEQUENCE OF OPERATION

Detailed description of the furnace's operating sequences.

Required Notice for Massachusetts Installations

SAFETY CONSIDERATIONS

CODES AND STANDARDS

LOCATION

AIR FOR COMBUSTION AND VENTILATION

Indoor Combustion Air NFPA & AGA Standard and Known-Air-Infiltration Rate Methods

CONDENSATE TRAP

CONDENSATE DRAIN CONNECTION

INSTALLATION

Filter Arrangement

GAS PIPING

J-Box Installation

24-V Wiring

VENTING

Special Venting Requirements for Installations in Canada

Specific venting guidelines and standards applicable to installations in Canada.

Installing the Vent Termination

START-UP, ADJUSTMENT, AND SAFETY CHECK

UNIT OPERATION HAZARD

Warning about potential intermittent operation or dissatisfaction due to improper setup.

Setup Switches

Instructions for configuring setup switches to match application requirements.

Prime Condensate Trap with Water

Procedure to prime the condensate trap to ensure proper drainage and prevent hazards.

Adjustments

Check Inlet Gas Pressure

Adjust Manifold Pressure

Adjust Temperature Rise

Adjust Cooling Airflow - High-Speed and Low-Speed Cooling

Check Safety Controls

Steps to test the function of safety controls like limit switches and pressure switches.

SERVICE

COMPONENT TEST

Procedure for initiating and performing the furnace's component self-test sequence.

Furnace Setup Switch Description

SERVICE AND MAINTENANCE PROCEDURES

Electrical Controls and Wiring

Information on furnace electrical controls, wiring diagrams, and troubleshooting status codes.

Troubleshooting

A guide to diagnosing and resolving common furnace operational problems.

Retrieving Stored Status Codes

Steps for accessing and interpreting stored diagnostic status codes from the furnace control.

Care and Maintenance

Blower Motor and Wheel Maintenance

Cleaning Burners and Flame Sensor

Secondary Heat Exchangers

WINTERIZATION

Procedures for winterizing the furnace to prevent damage from freezing temperatures.

SEQUENCE OF OPERATION

Component self-test

How to initiate and interpret the component self-test for diagnosing issues.

Payne PG96VAT Specifications

General IconGeneral
Fuel TypeNatural Gas
Efficiency96% AFUE
Blower MotorVariable Speed
Ignition TypeHot Surface Ignition
Heat Exchanger MaterialStainless Steel
Heating Capacity40, 000 to 120, 000 BTU/h
Warranty10-Year Parts Limited Warranty

Related product manuals