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PENSOTTI DK2 Series User Manual

PENSOTTI DK2 Series
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Installation and User Guide
DK2 Series Cast Iron Boiler
Assembly, Operating and Maintenance Instructions
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PENSOTTI DK2 Series Specifications

General IconGeneral
BrandPENSOTTI
ModelDK2 Series
CategoryBoiler
LanguageEnglish

Summary

Jacket Assembly Instructions

STEP 1 VERIFY CONTENTS OF JACKET ASSEMBLY PACKAGE

Verify all components are present in the jacket assembly package before installation.

STEP 2 FRAME RAIL CONNECTION

Connect the frame rails to the boiler legs for stability and leveling.

STEP 3 MANIFOLD INSTALLATION

Install the supply and return manifolds to the boiler block correctly.

STEP 4 INSULATION INSTALLATION

Drape and secure block insulation over the boiler for thermal efficiency.

STEP 5 SIDE AND BACK PANEL ATTACHMENT

Mount side and back panels to the boiler frame and secure them.

STEP 6 CONTROL SENSOR ATTACHMENT

Insert and secure the control sensor into its designated well.

STEP 7 TOP AND FRONT PANEL ATTACHMENT

Attach the top and front panels to complete the boiler casing.

STEP 8 AFFIX STICKERS

Apply manufacturer and certification stickers to the boiler.

Quality and General Information

Annual Fuel Utilization Efficiency (AFUE)

Explanation of AFUE as a measure of heating appliance efficiency.

General Instructions

Important initial guidelines for boiler installation and operation.

Boiler Sizing and Handling

Selection of Boiler Size

Guidance on properly sizing the boiler based on home heat loss calculations.

Receiving Shipment

Procedures for inspecting the boiler upon delivery for damage.

Boiler Location

Recommended placement of the boiler for safe and efficient operation.

Clearances for Service and Combustible Materials

Specifies required clearances around the boiler for safety and maintenance.

Combustion Air and Ventilation

Air For Ventilation

Requirements for ventilation openings for the boiler room.

Air for Combustion

Ensuring adequate combustion air supply for the burner.

Combustion Air Supply with No Barometric Damper

Sizing air inlet pipes when a barometric damper is not used.

Piping and Wiring

Piping

Guidelines and instructions related to boiler piping.

Heat Distribution System

Guidelines for connecting the boiler to the heating system.

Assembly Instructions

Step-by-step instructions for piping system assembly.

Filling of the System with a Sealed Expansion Tank

Procedures for filling the hydronic system and purging air.

Boiler Replacement and Service Caution

Cautions regarding replacing older boilers and potential corrosion issues.

Requirements for Piping Circuits - General Requirements

General rules for installing piping circuits for optimal performance.

Circulation Pump

Guidance on selecting and installing the circulation pump.

Wiring

Guidelines and instructions related to boiler wiring.

Special Control Systems

Information on specialized control system configurations.

Electrical Hazard

Warnings and safety precautions related to electrical installations.

Typical Wiring Diagrams

Illustrative diagrams for common wiring configurations.

Venting Requirements

Natural Draft Applications

Guidelines for natural draft venting systems.

Chimney Connection

Proper procedures for connecting the boiler to a chimney.

Mechanical Draft Applications

Guidelines for mechanical draft venting systems.

Draft Regulator

Use and function of draft regulators for venting control.

Neutral Point Pressure Adjuster

Installation of an adjuster for excessive chimney draft.

Roof Clearances

Standard roof clearances for vent termination.

Power Venter Applications

Instructions for installing and using power venter systems.

Fuel System and Operation

Fuel System

Guidelines for fuel supply line installation and maintenance.

Start Up Procedure

Step-by-step guide for starting the boiler after installation.

Testing Safety and Control Devices

Procedures for testing safety features and controls.

Maintenance and Specifications

Maintenance - Serviceman

Procedures for cleaning boiler sections and fuel system.

Pensotti Heatline Quatech Series Boiler Specifications

Technical specifications for various boiler models.

Pensotti Heatline Quatech Series Burner Specifications

Technical specifications for burner models.

Direct Venting Guide

Installing The Joint Assembly

Steps for assembling the direct vent joint components.

Installing The Outside Terminal

Procedures for installing the vent terminal through the wall.

Connections To Outside Terminal

Connecting the vent system to the outside terminal.

Connections To Appliance

Connecting the vent system to the appliance.

System Maintenance and Components

Maintenance

Recommendation for annual system checks by a qualified professional.

Ceraflex Components List

List of part numbers for Ceraflex venting system components.

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