9-1-2009
TABLE OF CONTENTS
WARRANTY INFORMATION
GENERAL INSTRUCTIONS 1
STEPS PRIOR TO INSTALLATION 1
RECEIVING SHIPMENT 1
CLEARANCES FOR SERVICE & COMBUSTIBLE MATERIALS 2
COMBUSTION AIR & VENTILATION 2
AIR FOR COMBUSTION 2
AIR FOR VENTILATION 2
COMBUSTION AIR SUPPLY WITH NO BAROMETRIC DAMPER 3
BOILER LOCATION & LEVELING OF UNIT 3
BURNER TUBE INSERTION 3
JACKET ASSEMBLY 4
PIPING 6
GENERAL REQUIREMENTS FOR PIPING CIRCUITS 6
CIRCULATION PUMP 6
CONTROLS/GENERAL 6
PIPING INSTALL DIAGRAMS 7
WIRING 9
GENERAL INSTRUCTIONS 9
TYPICAL WIRING DIAGRAMS 9
VENTING REQUIREMENTS 12
NATURAL DRAFT APPLICATIONS 12
CONDENSATION 13
MECHANICAL DRAFT APPLICATIONS 13
POWER VENTER APPLICATIONS 14
DIRECT VENT APPLICATIONS 15
INSTALLING THE JOINT ASSEMBLY 17
INSTALLING THE OUTSIDE TERMINAL 18
CONNECTIONS TO THE OUTSIDE TERMINAL 19
CONNECTION TO THE APPILANCE 20
Z FLEX COMPONENTS 20
FUEL SYSTEM 22
QUATECH BOILER SERIES SPECIFICATIONS 23
RIELLO BURNER SPECIFICATIONS 23
START UP PROCEDURE 24
MAINTENANCE & TESTING-SERVICEMAN 24
TESTING SAFETY & CONTROL DEVICES 24
CLEANING BOILER SECTIONS 25
CLEANING FUEL SYSTEM & BURNER 25
PERFORM COMBUSTION TESTS 25
PARTS LIST & BOILER DIAGRAM 26