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PENSOTTI PCH 18 - User Manual

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Installation, operating, commissioning and maintenance instructions.
RK_18_-_PNA_-_USA_-_MAN.INST_-_1009A_-_DIGITECH
ENGLISH
Instruction Manual
for model
PCH 18
Wall mounted heat only boiler
Premix condensing system boiler
This appliance must be installed by a licensed and/or qualified technician. Failure to
properly install this appliance could result in property damage and possible injury or
death to occupents.

Questions and Answers

  • J
    Jacob WelchAug 21, 2025
    Why is my PENSOTTI Boiler showing a flame detection malfunction?
    • S
      Sonia MaddoxAug 21, 2025
      If your PENSOTTI Boiler displays a flame detection malfunction, it could be due to several reasons. The ionisation electrode may be malfunctioning, in which case you should try cleaning it or consider replacing it. A malfunctioning ionisation electrode cable could also be the cause, requiring replacement. Another possibility is a malfunctioning printed circuit board, which would also need to be replaced. Finally, check if the transformer cable is loose and secure the connection if necessary.
  • A
    alexperezAug 25, 2025
    What causes flue safety thermostat issues in a PENSOTTI Boiler?
    • S
      Sandra EstradaAug 25, 2025
      If the flue safety thermostat is experiencing issues on your PENSOTTI Boiler, it could be due to a broken thermostat, which would require replacement. Alternatively, the thermostat cable might be disconnected, so check the electrical connection. Thermostat lock out due to high flue temperature or a dirty heat exchanger can also cause this; try restarting and checking the thermostat, ensuring the flue gas temperature doesn't exceed 162 degrees F. Low water flow through the heat exchanger is another potential cause, so check the circulator speed.
  • W
    William WagnerAug 28, 2025
    How to fix no water in the system of my PENSOTTI Boiler?
    • C
      Cindy ParkerAug 29, 2025
      If your PENSOTTI Boiler has no water in the system, it's likely due to insufficient water pressure, which stops at 4.35 psi. To resolve this, fill the system. Also, check the water pressure switch cable for disconnections and ensure it's properly wired. If the cable is fine, the water pressure switch itself may be malfunctioning and need replacement.
  • J
    Jason BensonSep 1, 2025
    What to do if the heating sensor is not working in my PENSOTTI Boiler?
    • A
      Anthony TurnerSep 1, 2025
      If your PENSOTTI Boiler's heating sensor is malfunctioning, it could be due to a sensor malfunction or being out of calibration (resistance value 10 kOhms at 77 °F), in which case you should replace it. Another possibility is a disconnected or wet sensor cable, so check the electrical connection.
  • R
    ryansolomonSep 4, 2025
    Why is my PENSOTTI Boiler showing a D.H.W storage cylinder sensor error?
    • R
      Rebekah AlvaradoSep 5, 2025
      If your PENSOTTI Boiler displays a D.H.W storage cylinder sensor issue, it could be due to a sensor malfunction or incorrect calibration (resistance value 10 kOhms at 77 °F), requiring replacement. Alternatively, the sensor cable might be disconnected or wet, so check the electrical connection.
  • J
    Joseph GeorgeSep 8, 2025
    What does a parameter programming request mean on my PENSOTTI Boiler?
    • A
      Ashley GillespieSep 9, 2025
      If your PENSOTTI Boiler is requesting parameter programming, it indicates a loss of microprocessor memory, you should reprogram parameters.
  • A
    andrewsteeleNov 12, 2025
    How to fix no flame on my PENSOTTI Boiler?
    • E
      Erik FordNov 12, 2025
      If there is no flame in your PENSOTTI Boiler, first check the gas supply. If the gas supply is fine, the ignition electrode might be broken or earthed, requiring a replacement. Alternatively, the gas valve could be malfunctioning, also necessitating a replacement. The mechanical minimum adjustment or slow ignition adjustment on the gas valve may be set too low and need regulation. For LPG boilers, the gas valve inlet pressure might be too high, so check the maximum pressure setting. Ensure that the power supply live and neutral wires are connected correctly. The ionisation electrode might be malfunctioning or its cable disconnected, requiring replacement or reconnection, respectively. In case of a dirty ground causing voltage at the neutral wire, consult an electrician. Finally, check for ...
  • L
    Laurie GonzalezNov 16, 2025
    What to do if safety thermostat tripped on PENSOTTI Boiler?
    • J
      Jeffrey BuckleyNov 16, 2025
      If the safety thermostat (195°F) is tripped and the fan prover diaphragm switch is open in your PENSOTTI Boiler, it could be due to several reasons. The thermostat might be malfunctioning or out of calibration, requiring replacement. Check the thermostat cable for disconnections and ensure it's properly wired. Air in the boiler can also cause this issue, so purge the air from the boiler and system. The circulator might be on a lower speed or defective, so increase the speed setting or replace it if necessary. A plugged vent system can also lead to this problem, so inspect and clear any obstructions. The hose to the prover might be kinked or filled with condensate; reroute the hose and empty any condensate. The fan prover switch itself could be defective, necessitating replacement. Check fo...

Summary

General Information

General Warnings

Essential safety precautions for installation and operation.

Product Conformity

Details on certifications and compliance with standards.

Technical Characteristics

Technical Data

Key specifications including heat input, output, and efficiency.

Dimensions and Connections

Physical dimensions and hydraulic/gas connection sizes.

Internal Components and Circuits

Identification of internal parts and the water circuit diagram.

Control System Overview

Description of the DIGITECH circuit board and control panel.

Installation Procedures

Installation Standards and Requirements

Adherence to codes and regulations for proper installation.

Boiler Installation and Connections

Steps for mounting the boiler and making water, gas, and flue connections.

Condensate Drain Installation

Guidelines for correctly installing the condensate discharge pipework.

Electrical Wiring

Instructions for safe and correct electrical connections.

Commissioning and Startup

Commissioning Warnings

Crucial safety and operational checks before initial startup.

System Filling and Flushing

Procedures for filling, flushing, and preparing the heating system.

Boiler Startup and CO2 Check

Steps for igniting the boiler and verifying combustion parameters.

Appliance Regulation and Data

Parameter Table and Settings

Detailed list of adjustable parameters and how to modify them.

Gas Data and Conversion

Information on gas types, consumption, and conversion procedures.

Maintenance and Servicing

General Maintenance Guidelines

Safety and procedural overview for all maintenance tasks.

Accessing and Flushing Components

Procedures for accessing internal parts and flushing the primary side.

System Draining and Operations

Steps for draining the system and performing routine maintenance.

Component Replacement Procedures

Detailed instructions for replacing key components like electrodes, sensors, and valves.

Wiring Diagrams and Options

Wiring Diagram Overview

Diagrams illustrating electrical connections for various components.

Optional Control and Sensor Wiring

Connecting thermostats, outdoor sensors, remote controls, and zone valves.

Outdoor Temperature Based Regulation

Configuring flow temperature adjustment based on outdoor conditions.

Troubleshooting and Diagnostics

Error Code Reference

List of error codes, their causes, and recommended remedies.

Function Code Descriptions

Explanation of operational codes and their functions.

Parts List

Main Components List

Catalog of primary replacement parts with corresponding codes.

PENSOTTI PCH 18 Specifications

General IconGeneral
BrandPENSOTTI
ModelPCH 18
CategoryBoiler
LanguageEnglish

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