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Pentair MasterTemp 175 User Manual

Pentair MasterTemp 175
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Rev. N 10/2018 MASTERTEMP Pool and Spa Heater Installation and User’s Guide
1
INSTALLATION AND USER’S GUIDE
®
MASTERTEMP POOL AND SPA HEATER
DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity
of this or other appliances.
FORFOR
FORFOR
FOR
YOURYOUR
YOURYOUR
YOUR
SAFETYSAFETY
SAFETYSAFETY
SAFETY
Improper installation, adjustment, alteration, service or maintenance can cause
propertydamage, personal injury or death. Installation and service must be performed by
a qualified installer, service agency or the gas supplier.
WHAT TO DO IF YOU SMELL GASWHAT TO DO IF YOU SMELL GAS
WHAT TO DO IF YOU SMELL GASWHAT TO DO IF YOU SMELL GAS
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your building.
Immediately call your gas supplier from a neighbor's phone.
Follow the gas supplier's instructions.
If you cannot reach your gas supplier, call the fire department.
1620 Hawkins Ave., Sanford, NC 27330 (800) 831-7133 or (919) 566-8000
10951 W. Los Angeles Ave., Moorpark, CA 93021
(800) 831-7133 or (805) 553-5000
Models Natural Propane
175K BTU/HR 460792 460793
200K BTU/HR
(ASME)
461000 461001
200K BTU/HR 460730 460731
200K BTU/HR
(HD ASME)
461032
250K BTU/HR 460732 460733
250K BTU/HR (HD) 460806
250K BTU/HR
(ASME)
460771 460772
250K BTU/HR
(HD ASME)
461020
300K BTU/HR 460734 460735
400K BTU/HR 460736 460737
400K BTU/HR (HD) 460805
400K BTU/HR
(ASME)
460775 460776
400K BTU/HR
(HD ASME)
461021
FOR YOUR SAFETYFOR YOUR SAFETY
FOR YOUR SAFETYFOR YOUR SAFETY
FOR YOUR SAFETY - This product must be installed and serviced by authorized personnel, qualified inpool/spa
heater installation. Improper installation and/or operation can create carbon monoxide gas and flue gases which can
cause serious injury, property damage, or death. For indoor installations, as an additional measure of safety, Pentair
Water Pool and Spa strongly recommends installation of suitable
Carbon Monoxide detectorsCarbon Monoxide detectors
Carbon Monoxide detectorsCarbon Monoxide detectors
Carbon Monoxide detectors in the vicinity of this
appliance and in any adjacent occupied spaces. Improper installation and/or operation will void the warranty.
FOR YOUR SAFETY - READ BEFORE OPERATINGFOR YOUR SAFETY - READ BEFORE OPERATING
FOR YOUR SAFETY - READ BEFORE OPERATINGFOR YOUR SAFETY - READ BEFORE OPERATING
FOR YOUR SAFETY - READ BEFORE OPERATING
If you do not follow these instructions exactly, a fire or explosion may result, causing
property damage, personal injury or loss of life. For additional free copies of this manual;
call (800) 831-7133.
Pentair Water Pool and Spa, Inc.
OWNER:OWNER:
OWNER:OWNER:
OWNER:
Retain ForRetain For
Retain ForRetain For
Retain For
FutureFuture
FutureFuture
Future
ReferenceReference
ReferenceReference
Reference
120/240 VAC NATURAL GAS/LP GAS120/240 VAC NATURAL GAS/LP GAS
120/240 VAC NATURAL GAS/LP GAS120/240 VAC NATURAL GAS/LP GAS
120/240 VAC NATURAL GAS/LP GAS

Table of Contents

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Pentair MasterTemp 175 Specifications

General IconGeneral
ModelMasterTemp 175
CategorySwimming Pool Heater
Heating Capacity175, 000 BTU/hr
Fuel TypeNatural Gas or Propane
Heat Exchanger MaterialCopper
Efficiency82%
Minimum Water Flow20 GPM
Maximum Working Pressure50 PSI
Voltage120V
Ignition TypeElectronic
Warranty1 Year

Summary

Heater Identification Information

Heater Identification Number (HIN)

Explains the heater identification system: model size, fuel type, and construction.

Warning and Safety Information

IMPORTANT SAFETY INSTRUCTIONS

Key safety instructions to read and follow before operating the heater.

IMPORTANT NOTICES

Notices regarding warranty and proper installation for safety.

WARRANTY INFORMATION

Details about the limited factory warranty and how to register the product.

CODE REQUIREMENTS

Compliance requirements for installation based on national and local codes.

CONSUMER INFORMATION AND SAFETY

Safety warnings and guidelines for pool/spa water temperature and user precautions.

GENERAL SPECIFICATIONS

Key specifications including clearances, certifications, and intended use of the heater.

Installation Instructions

HEATER DESCRIPTION

Overview of the heater's components and operation sequence.

SEQUENCE OF OPERATION

Detailed explanation of the heater's operational steps and safety interlocks.

PUTTING THE HEATER INTO SERVICE

Initial steps and checks before operating the heater for the first time.

SPECIFICATIONS

Physical dimensions and installation requirements for the heater.

PLUMBING CONNECTIONS

Instructions and diagrams for connecting the heater to the pool/spa plumbing system.

WATER CONNECTIONS

Guidelines for proper water flow, pressure, and connection types.

VALVES

Placement and use of valves in the circulation system for isolation and back-siphoning prevention.

MANUAL BY-PASS

Instructions for installing and adjusting a manual by-pass valve for flow rates.

BELOW POOL LEVEL INSTALLATION

Specific instructions for adjusting pressure switches when the heater is below pool level.

FLOW SWITCH

Requirements for installing a flow switch when the heater is significantly above or below pool level.

GAS CONNECTIONS

Instructions for connecting the gas supply to the heater.

GAS LINE INSTALLATIONS

Guidance on selecting gas pipe sizes based on distance and gas type.

SEDIMENT TRAPS

Requirements for installing sediment traps in the gas piping system.

GAS PIPE SIZING

Table providing maximum equivalent pipe lengths for gas line connections.

TESTING GAS PRESSURE

Procedures for leak testing gas connections and checking gas pressure.

CHECKING THE GAS PRESSURE THROUGH THE COMBINATION GAS CONTROL VALVE

Instructions for qualified technicians to check gas pressure at the control valve.

GAS PRESSURE REQUIREMENTS

Table specifying required gas pressure values for Natural and Propane gas.

OUTDOOR INSTALLATION LOCATED OUTDOORS, USING THE BUILT-IN STACKLESS VENTING SYSTEM.

General guidelines for outdoor installations and warnings about propane gas.

HEATER CLEARANCES – OUTDOOR

Required clearances from combustible surfaces for outdoor installations.

OUTDOOR INSTALLATION VENTING GUIDELINES

Diagrams and requirements for outdoor vent termination and clearances.

INDOOR VENTING – General Requirements

Requirements for Category I and Category III venting systems for indoor installations.

HEATER CLEARANCES – General Requirements

Required clearances from combustible surfaces for indoor installations.

OUTSIDE VENT COVER REMOVAL

Instructions for removing the outside vent cover for specific installations.

COMBUSTION AIR SUPPLY

Requirements for air supply openings for proper combustion and ventilation indoors.

Direct Air Intake Duct with 3-inch PVC Pipe (Indoor Installation)

Guidelines for using a PVC duct for combustion air intake in indoor installations.

Corrosive Vapors and Possible Causes

Identifies areas and contaminants that can cause corrosive damage to the heater.

VENT INSTALLATION – INDOOR INSTALLATION (US AND CANADA)

General requirements for indoor venting, including Type 'B' connectors.

VERTICAL VENTING - NEGATIVE PRESSURE

Detailed instructions for vertical venting in negative pressure systems.

HORIZONTAL OR VERTICAL VENTING - POSITIVE PRESSURE

Instructions for Category III venting, using special gas approved vent pipes.

CONNECTING SPECIAL METALIC GAS VENT TO THE HEATER

Steps for connecting special metallic gas vents to the heater, including adapter kits.

Vent Termination – Horizontal

Requirements for horizontal vent termination locations in the U.S. and Canada.

GARAGE OR UTILITY ROOM INSTALLATION

Specific installation guidelines and warnings for garages or utility rooms.

CONTROL PANEL INDEXING

Instructions for rotating the control panel for optimal access and orientation.

FINAL INSTALLATION CHECK

Checklist of critical items to verify before final operation of the heater.

ELECTRICAL CONNECTIONS

Detailed instructions for making electrical connections, including voltage selection.

REMOTE CONTROL CONNECTIONS

Instructions for connecting 2-wire or 3-wire external control systems or timers.

MASTERTEMP HEATER WIRING DIAGRAM (3-WIRE SYSTEM)

Wiring diagram illustrating the electrical connections for a 3-wire system.

MASTERTEMP HEATER ELECTRICAL SCHEMATIC LADDER DIAGRAM

Schematic ladder diagram showing the heater's electrical logic and components.

Operation Instructions

BASIC SYSTEM OPERATION

Fundamental steps for basic operation, including pump and power activation.

START-UP AND OPERATION

Instructions for starting up and shutting down the heater.

BEFORE START-UP

Key checks and procedures to perform before the initial start-up.

BEFORE OPERATING

Pre-operation checks, including smelling for gas and checking controls.

WHAT TO DO IF YOU SMELL GAS

Emergency procedures to follow if a gas leak is detected.

OPERATING INSTRUCTIONS

Step-by-step guide on how to operate the heater and set temperatures.

TO TURN OFF GAS TO APPLIANCE

Procedure for safely shutting off the gas supply to the heater.

SAFETY CONTROLS

Explanation of safety devices like the Air Flow Switch and Water Pressure Switch.

AIR FLOW SWITCH (AFS)

Details the function and operation of the Air Flow Switch.

WATER PRESSURE SWITCH

Information on the water pressure switch, its settings, and adjustment.

HIGH LIMITS

Explanation of the High Limit safety devices that prevent overheating.

OPERATION OF IGNITION MODULE

Description of the microprocessor-based ignition module and its function.

OPERATING THE CONTROL PANEL

Explanation of the control panel buttons, display, and indicator lights.

TEMPERATURE SETTING

How to set the desired pool and spa temperatures using the control panel.

MAXIMUM TEMPERATURE SET POINT

Procedure to set the maximum temperature limits for pool and spa.

Troubleshooting

Initial Troubleshooting

Preliminary steps and checks before beginning detailed troubleshooting.

Heater Will Not Fire - A

Troubleshooting chart for heater not firing, starting with basic checks.

Heater Will Not Fire - B

Troubleshooting chart for heater not firing, focusing on service system and flow issues.

Heater Will Not Fire - C

Troubleshooting chart for heater not firing, checking ignition module and gas valve.

Heater Will Not Fire - D

Troubleshooting chart for heater not firing, focusing on igniter and gas pressure.

Diagnostic LED's: AGS, AFS, HLS, PS, THERMISTOR

Guide to interpreting diagnostic LED codes for various safety switches.

Diagnostic LED's: SFS

Troubleshooting steps for the Stack Flue Sensor (SFS) diagnostic LED.

Burner Troubleshooting

Common burner symptoms and their causes and remedies.

Heat Exchanger Troubleshooting

Common issues with the heat exchanger, their causes, and remedies.

Maintenance

CARE AND MAINTENANCE

Recommended routine maintenance tasks for the heater.

PRESSURE RELIEF VALVE (NOT FACTORY INSTALLED)

Instructions for installing and testing a pressure relief valve if required.

AFTER START-UP

Checks to perform after the initial heater start-up.

CHECKING WATER FLOW

How to check for adequate water flow through the heater.

SPRING AND FALL OPERATION

Recommendations for seasonal operation of the heater.

WINTER OPERATION

Instructions and precautions for winterizing the heater.

MAINTAINING POOL TEMPERATURE

Tips for maintaining consistent pool and spa temperatures.

ENERGY SAVING TIPS

Advice on how to reduce heating costs and conserve energy.

CHEMICAL BALANCE

Importance of maintaining proper water chemistry for heater longevity.

POOL AND SPA WATER

Guidance on water chemistry practices for pool and spa heating.

WHAT A DISINFECTANT DOES

Explanation of the role of disinfectants in pool water sanitation.

WHAT IS A DISINFECTANT RESIDUAL?

Definition and importance of maintaining disinfectant residual levels.

pH

Explanation of pH and its ideal range for pool water chemistry.

ALKALINITY High or Low:

Explanation of total alkalinity and its importance for pH control.

ADDENDUM: FOR GAS PIPE ESCUTCHEON INSTALLATION

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