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Identifies components on the front and left side of the engine with numbered labels.
Details pre-start checks and procedures for starting the engine safely and correctly.
Provides specific instructions for starting engines that have been in storage or recently overhauled.
Outlines the step-by-step process for starting the engine, including troubleshooting for failures.
Guidance on starting the engine in low ambient temperatures, including cold start aids.
Explains the purpose and caution for using emergency shut-off controls.
Describes the general guidelines for safely shutting down the engine after operation.
Explains the engine's self-diagnostic capabilities and how diagnostic codes are stored.
Details the system's ability to log diagnostic codes and how they are managed by the ECM.
Guidance on how to identify and address active diagnostic codes during engine operation.
Describes how to handle intermittent faults and the importance of logging circumstances.
Lists parameters that can be programmed into the ECM to influence engine operation and performance.
Defines the recommended intervals for maintenance based on operating conditions.
Outlines maintenance operations to be performed at specified intervals (hours or months).
Step-by-step instructions for checking and maintaining the correct coolant level in the system.
Explains how to interpret the air cleaner restriction indicator and when to service the element.
Provides instructions for checking and maintaining the engine's lubricating oil level.
Details the procedure for draining water and sediment from the primary fuel filter.
Guidance on performing a visual inspection of the engine to prevent issues and identify potential problems.
Instructions on using the Perkins Electronic Service Tool to retrieve and interpret diagnostic codes.
Provides a key to understand various diagnostic codes (CID-FMI) and their meanings.
Step-by-step guide for replacing the primary fuel filter element, including safety precautions.
Detailed procedure for replacing the secondary fuel filter element, with safety notes.
Instructions for collecting an oil sample for analysis, with procedures for engines with or without a valve.
Procedure for changing the engine lubricating oil, including filter replacement and checks.
Detailed steps for replacing the lubricating oil filter element and associated checks.
Instructions for replacing the air cleaner paper element, including cleaning and indicator reset.
Guidance on inspecting fan drive belts for wear, damage, and proper tension.
Step-by-step instructions for adjusting the tension of the fan drive belts using a tension gauge.
Procedure for adjusting the tension of the alternator drive belt to ensure proper operation.
Instructions for removing and fitting new fan drive belts, including tension adjustment.
Steps for replacing the alternator belt, including tensioning and guard fitting.
Guidance on inspecting the crankshaft vibration damper for damage or leaks.
Procedure for inspecting and maintaining the earth stud and strap for proper electrical connection.
Instructions for inspecting hoses and hose clips for wear, damage, or leaks.
Step-by-step guide for replacing a coolant hose, including draining and refilling.
Methods for cleaning the radiator, including using air or water jets and degreasers.
Procedure for inspecting engine mountings for damage and ensuring proper bolt torque.
Safety precautions and steps for draining the engine coolant system.
Instructions for flushing the coolant system with clean water after draining.
Procedure for refilling the coolant system with the correct coolant mixture, avoiding air locks.
Detailed procedure for checking and adjusting valve tappet clearances on the engine.
Instructions for checking and adjusting the height of electronic unit injectors.
Overview of the engine's electronic management unit and its role in monitoring critical parameters.
Guidance on visually inspecting gauges, sensors, and wiring for damage or loose connections.
Step-by-step guide for replacing the engine's coolant thermostats for preventive maintenance.
Procedure for cleaning and calibrating the engine speed and timing sensors.
Guidance on inspecting turbocharger rotor movement, checking for leaks and interference.
Procedure for inspecting the alternator for loose connections and ensuring proper battery performance.
Instructions for checking starter motor electrical connections and its operational status.
Guidance on inspecting the coolant pump for leaks and identifying normal seal operation.
Procedure for removing air from the fuel system, typically after running out of fuel.
Details the specifications and requirements for diesel fuel used in the engine.
Emphasizes the importance of fuel cleanliness for the high-pressure injection system.
Information on the approved coolant (POWERPART ELC) and its benefits and precautions.
Specifies the requirements for soft water used in the coolant system to prevent issues.
Details the recommended lubricating oil grade (15W40) and specifications (API CG-4/CH-4).
Conditions for maintaining engine warranty, including operation and maintenance adherence.
A table listing common engine problems and their potential causes, categorized by checks.
An extensive list of potential causes for various engine problems, numbered for reference.
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