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Provides an overview of the workshop manual and engine series.
Essential safety guidelines for engine operation and servicing.
Precautions for Viton seals and lubricating oil disposal.
How to identify the engine and lift it safely.
Fundamental engine specifications like bore, stroke, and capacity.
Specifications for rocker assemblies, valves, and valve seat inserts.
Details on cylinder head flatness and camshaft lobe lift.
Dimensions for piston rings, bores, and gudgeon pins.
Specs for crankshaft journals, clearances, and damper.
Details on crankcase flatness and liner protrusion.
Specifications for oil and coolant pump components.
Standard torque values for various fasteners and fittings.
Overview of cylinder head construction, camshaft, and injectors.
Procedure for removing and fitting the rocker cover.
Removal, fitting, and assembly of rocker levers and shafts.
Procedure for checking and adjusting tappet clearances.
Steps for removing and installing the cylinder head.
Procedure for removing and fitting valve springs.
Procedure for removing and fitting valves.
Procedure for renewing valve stem seals.
Procedure for removing and fitting valve guides.
Procedure for removing and fitting the camshaft.
Procedure for checking and adjusting backlash.
Overview of ECM, sensors, and electronic fuel injection control.
Procedure for removing and fitting the ECM.
Procedure for checking engine timing.
Description of pistons, rings, and connecting rods.
Procedure for removing and installing pistons and rods.
Procedure for dismantling and assembling pistons and connecting rods.
Procedure for removing and fitting piston cooling jets.
Description of crankshaft construction and drive gears.
Procedure for removing and installing the crankshaft.
Procedure for removing and fitting the front seal and sleeve.
Procedure for renewing the rear seal and sleeve.
Procedure for removing and fitting the vibration damper.
Description of gear case, timing gears, and drives.
Procedure for removing and fitting the gear case cover.
Procedure for removing and fitting timing gears.
Procedure for verifying timing gear alignment.
Procedure for removing and fitting the gear case.
Description of the crankcase and cylinder liners.
Procedure for removing and fitting the front engine support.
Procedure for removing and fitting cylinder liners.
Procedure for checking and adjusting liner protrusion.
Description of the wet sump lubrication system and oil flow.
Procedure for removing and fitting the oil filter and header.
Procedure for dismantling and assembling the oil filter header.
Procedure for removing and fitting the engine sump.
Covers removal, fitting, dismantling, and assembly of the oil pump.
Describes the fuel supply circuit and unit injectors.
Details the procedure for removing and fitting the fuel priming pump.
Covers removal, fitting, and testing of the fuel transfer pump.
Procedure for removing and fitting the fuel transfer pump drive.
Details the procedure for removing and fitting the fuel filter header.
Procedure for eliminating air from the fuel system.
Describes the pressurised cooling system and coolant flow.
Visual checks, leakage test, and filler cap testing.
Procedures for removing/fitting the radiator and fan.
Covers fan drive assembly, belt tension, and renewal.
Procedure for removing and fitting the engine oil cooler.
Explains removal, fitting, and testing of thermostats and housing.
Procedure for testing the coolant temperature sensor.
Covers removal, fitting, dismantling, and pressure testing the coolant pump.
Description of flywheel, its fastening, and the flywheel housing.
Procedure for removing and fitting the flywheel.
Procedure for removing and fitting the flywheel housing.
Introduction to battery charging and starting circuits.
Procedure for removing and fitting the starter motor.
Procedure for removing and fitting the alternator.
Procedure for checking and adjusting alternator belt tension.
Procedure for renewing the alternator belt.
Statement about unavailability of details.
Lists special tools with their numbers, descriptions, and illustrations.
General