9
Workshop Manual, TSD3450E, Issue 1 93
2800
Turbocharger
To remove and to fit Operation 9-2
To remove
1 Disconnect the exhaust pipe from the turbocharger.
2 Remove the air duct from between the turbocharger and the air cleaner.
3 Disconnect the air duct from between the turbocharger and the charge air cooler.
4 Disconnect the oil feed (A2) and oil drain (A1) pipes.
5 Use a strap and hoist to support the turbocharger, remove the four bolts which retain the turbocharger on
the exhaust manifold and remove the turbocharger. Note that the turbocharger weights approximately 25 kg
(55 lb).
To fit
1 Fit the turbocharger to the exhaust manifold. Apply CV60889 anti-seize compound to the bolts. Fit the bolts
and tighten them to a torque of 55 +/- 5 Nm (40 +/- 4 lbf ft).
2 Connect the oil feed and oil drain pipes (A2 and A1).
3 Fit the air duct between the turbocharger and the air cleaner.
4 Connect the air duct between the turbocharger and the charge air cooler.
5 Connect the exhaust pipe.
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