13
130 Workshop Manual, TSD3450E, Issue 1
2800
Flywheel
To remove and to fit Operation 13-1
To remove
1 Remove two of the flywheel bolts from horizontally opposite sides of the flywheel and insert two suitable
guide studs.
2 Remove the bolts which remain and withdraw the flywheel from the crankshaft. Fit a suitable sling through
the centre of the flywheel and support the weight with a hoist. The weight of the flywheel is approximately 56 kg
(123 lb).
3 Remove the flywheel and remove the guide studs.
4 Remove the gear ring from the flywheel if necessary.
To fit
1 If the gear ring has been removed, heat the ring in an oven to a maximum temperature of 315 °C (600 °F)
and fit it to the flywheel. Ensure that the gear ring is fully seated on the flywheel.
Note: The gear ring must be fitted with the chamfer on the gear teeth toward the starter motor pinion.
2 Fit suitable guide studs to bolt holes at horizontally opposite sides of the flywheel. Ensure that the dowel is
fitted in the end of the crankshaft.
3 Attach a sling to the flywheel and use a hoist to locate the flywheel on the guide studs. Ensure and that the
flywheel is correctly aligned with the dowel.
4 Remove the sling and slide the flywheel up to the crankshaft.
5 Apply clean engine oil to the threads of the bolts which retain the flywheel and fit 10 of the bolts. Remove
the guide studs and fit the two bolts which remain. Tighten the bolts to a torque of 270 Nm (200 lbf ft).
To Next Page
Loading...
