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Perkins 2800 - Crankshaft Removal and Installation

Perkins 2800
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5
64 Workshop Manual, TSD3450E, Issue 1
2800
Crankshaft
To remove and to fit Operation 5-1
Special requirements
To remove
1 Remove the gear case cover, Operation 6-1.
2 Remove the flywheel housing, Operation 13-2.
3 Remove the pistons and connecting rod assemblies, Operation 4-1.
4 Remove the crankshaft rear seal and wear sleeve, Operation 5-3.
5 Remove the crankshaft front seal and wear sleeve, Operation 5-2.
Note: Make a note of the number on the bearing caps for assembly purposes. If a number cannot be seen, put
a number on the left side of the crankcase with a corresponding number on the bearing cap.
6 Remove the bolts (A1) which retain the main bearing caps in the crankcase and remove the bearing caps.
7 Fit one of the bolts from the front pulley to each end of the crankshaft. Fasten a hoist to the crankshaft and
lift the crankshaft from the crankcase. The weight of the crankshaft is approximately 159 kg (350 lb).
Note: If new main bearings are not to be installed, make a note of the position of the used bearings. Used
bearings must be fitted to their original positions.
Consumable products
Description Part number
Anti-seize compound CV60890

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