9
92 Workshop Manual, TSD3450E, Issue 1
2800
Exhaust manifold
To remove and to fit Operation 9-1
Special requirements
To remove
1 Remove the turbocharger, Operation 9-2.
2 Remove the thermostat housing, Operation 12-10.
3 Remove the exhaust shield.
4 Remove the nuts and spacers which retain the exhaust manifold and remove the manifold.
5 Withdraw the sleeves from the cylinder head.
6 Remove the gaskets from the cylinder head.
To fit
1 Check the condition of all sleeves, studs and nuts. Renew the components if worn or damaged. Apply anti-
seize compound, CV60889, to the studs.
2 Fit new gaskets over the studs and install the sleeves. Fit the exhaust manifold, fit the spacers and the nuts.
Tighten the nuts in the sequence shown (A) to a torque of 52 +/- 7 Nm (38 +/- 5 lbf ft).
3 Fit the thermostat housing, Operation 12-10.
4 Fit the turbocharger, Operation 9-2.
Special tools Consumable products
Description Part number Description Part number
Pressurizing pump GE50031 Anti-seize compound CV60889
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