EasyManua.ls Logo

Perkins 2206J-E13TA User Manual

Perkins 2206J-E13TA
128 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Operation and
Maintenance
Manual
2206F-E13TA and 2206J-E13TA
Industrial Engine
PP3 (Engine)
PP4 (Engine)
TGK (Engine)
SEBU9071-06 (en-us)
December 2020
Question and Answer IconNeed help?

Do you have a question about the Perkins 2206J-E13TA and is the answer not in the manual?

Perkins 2206J-E13TA Specifications

General IconGeneral
Engine Model2206J-E13TA
Engine Type6-cylinder, in-line
Displacement6.6 L
AspirationTurbocharged and aftercooled
Cooling SystemLiquid-cooled
Emission StandardsEU Stage V / EPA Tier 4 Final

Summary

Important Safety Information

Foreword

California Proposition 65 Warning

Warning regarding potential health risks from engine exhaust and specific chemicals.

Literature Information

Information on the content, storage, and use of the operation and maintenance manual.

Safety

Introduction to basic safety precautions and hazardous situations.

Operation

Overview of operating techniques and procedures for efficient engine use.

Maintenance

Guide to engine care with illustrated, step-by-step instructions for intervals.

Safety Section

Safety Messages

Review of the exact location and description of safety messages on the engine.

Additional Messages

Details on additional specific safety messages found on the engine.

General Hazard Information

General guidelines and precautions for operating safely around the engine.

Burn Prevention

Precautions and information regarding burns from hot components and fluids.

Fire Prevention and Explosion Prevention

Guidelines and warnings to prevent fires and explosions related to fuels and engine operation.

Crushing Prevention and Cutting Prevention

Safety measures to prevent crushing and cutting injuries during maintenance.

Mounting and Dismounting

Before Starting Engine

Engine Starting

Before Starting Engine

Pre-start checks and procedures to ensure safe engine operation.

Cold Weather Starting

Procedures and considerations for starting the engine in cold weather conditions.

Ether Injection System (If Equipped)

Information on the operation and safety of the ether injection system.

Starting the Engine

Step-by-step procedure for starting the engine and initial warm-up.

Starting Problems

Common issues that may prevent the engine from starting.

Starting with Jump Start Cables

Procedure for jump-starting the engine, with safety warnings.

After Starting Engine

Post-start checks and observations for proper engine warm-up.

Extended Idle at Cold Ambient Temperature

Explanation of automatic engine speed adjustments during cold idle.

Engine Electronics

Product Information Section

General Information

General overview of the engine and its features.

Model View Illustrations

Illustrations showing typical features and components of the engine.

Product Description

Description of the engine's characteristics, aftertreatment systems, and specifications.

Product Identification Information

Information on locating and identifying engine and component serial number plates.

Reference Information

Record for Reference

Section for recording important engine and component information for future reference.

Operation Section

Lifting and Storage

Guidelines and procedures for safely lifting and storing engine components.

Product Lifting

Detailed instructions and safety precautions for lifting the engine and its components.

Product Storage (Engine and Aftertreatment)

Recommendations for storing the engine and aftertreatment system for extended periods.

Engine and Aftertreatment

Coolant System

Procedures and recommendations for the engine's coolant system.

Aftertreatment

Procedures for handling the aftertreatment system during engine storage.

Remove Engine from Storage

Steps required to safely prepare the engine after a storage period.

Remove Aftertreatment from Storage

Steps required to prepare the aftertreatment system after a storage period.

Features and Controls

Battery Disconnect Switch (If Equipped)

Operation and safety precautions for the battery disconnect switch.

Monitoring System

Overview of the engine monitoring system and its alerts.

Monitoring System Indicators

Explanation of the various indicators used by the engine monitoring system.

Sensors and Electrical Components

Engine Views

Illustrations showing the location of sensors and electrical components on the engine.

Engine Diagnostics

Self-Diagnostics

Description of the engine's self-diagnostic capabilities and code retrieval.

Diagnostic Lamp

Explanation of the diagnostic lamp's function and interpretation of faults.

Fault Logging

Information on the system's capability to log diagnostic codes.

Engine Operation with Active Diagnostic Codes

Guidance on operating the engine when active diagnostic codes are present.

Configuration Parameters

System Configuration Parameters

Parameters programmed at the factory affecting engine emissions and power.

Customer Specified Parameters

Parameters that can be configured to meet specific application needs.

Engine Starting

Before Starting Engine

Required daily and periodic maintenance before starting the engine.

Cold Weather Starting

Improving engine startability in cold weather using heaters or other means.

Ether Injection System (If Equipped)

Operation and safety of the ECM-controlled ether injection system.

Starting the Engine

Procedure for starting the engine and initial warm-up checks.

Starting Problems

Common issues that may cause starting problems, like battery or fuel issues.

Starting with Jump Start Cables

Procedure for jump-starting the engine with safety warnings for hazardous locations.

After Starting Engine

Post-start checks including fluid leaks, gauge readings, and warm-up.

Extended Idle at Cold Ambient Temperature

Explanation of automatic engine speed changes during cold ambient idling.

Engine Operation

Engine Operation and the Aftertreatment System

How engine operation affects and interacts with the aftertreatment system.

Engaging the Driven Equipment

Procedure for safely engaging driven equipment with the engine.

Fuel Conservation Practices

Recommendations for optimizing fuel efficiency during engine operation.

Aftertreatment Operation

Diesel Particulate Filter Regeneration

Process and indicators related to DPF regeneration for emissions control.

Regeneration Indicators

Explanation of indicators that signal regeneration status.

Regeneration Triggers

Methods that initiate the regeneration process for emission control.

Carbon Dioxide (CO2) Emissions Statement

Statement regarding CO2 emissions value for regulatory reporting.

Selective Catalytic Reduction Warning System

Definitions

Definitions of terms related to system warnings and inducements.

Inducement Strategy for DEF Level (European Union)

Strategy for DEF level warnings and engine performance limitations in the EU.

Inducement Strategy for DEF Level (Worldwide)

Strategy for DEF level warnings and engine performance limitations globally.

Inducement Strategy for Escalating Time Inducement Faults (European Union)

Strategy for escalating time-based warnings and engine limitations in the EU.

Inducement Strategy for Escalating Time Inducement Faults (Worldwide)

Strategy for escalating time-based warnings and engine limitations globally.

Cold Weather Operation

Radiator Restrictions

Warnings against using airflow restriction devices on radiators.

Fuel and the Effect from Cold Weather

How diesel fuel properties affect cold weather engine starting and performance.

Fuel Related Components in Cold Weather

Information on fuel tanks and heaters for cold weather operation.

Engine Stopping

Stopping the Engine

General guidelines for safely stopping the engine after operation.

Manual Stop Procedure

Specific steps for performing a manual engine shutdown.

After Stopping Engine

Checks and actions to perform after the engine has been stopped.

Maintenance Section

Refill Capacities

Approximate refill capacities for lubricants and coolant systems.

Lubricant Refill Capacity

Details on oil capacities for different oil pan configurations.

Coolant Refill Capacity

Information on determining the total cooling system capacity.

Fluid Recommendations (General Fuel Information)

Guidelines and specifications for acceptable diesel fuels.

Diesel Fuel Characteristics

Characteristics of diesel fuel including Cetane, Viscosity, Density, and Sulfur.

Fluid Recommendations (Diesel Exhaust Fluid (DEF))

Information on DEF specifications, handling, and storage.

Fluid Recommendations

General Coolant Information

General information and precautions for engine cooling systems.

Additives

Role and types of additives for coolant systems.

Glycol

Function and properties of glycol in coolant mixtures.

Coolant Recommendations

Recommended types of coolants for Perkins diesel engines.

ELC Cooling System Maintenance

Specific maintenance procedures for Extended Life Coolant (ELC) systems.

Changing to Perkins ELC

Steps for converting a cooling system to Perkins ELC.

Commercial Heavy-Duty Antifreeze and SCA

Information on using commercial antifreeze and SCA.

General Lubricant Information

Information on lubricant types and specifications for engine oil.

Engine Oil

Perkins recommendations for engine oil specifications and use.

Lubricant Viscosity Recommendations for Direct Injection (DI) Diesel Engines

Guidance on selecting the correct oil viscosity based on ambient temperature.

Oil analysis

Importance and methods of oil analysis for engine health monitoring.

Maintenance Recommendations

System Pressure Release

Procedures for safely releasing pressure in engine systems before service.

Welding on Engines with Electronic Controls

Safe procedures for welding on engines with electronic components.

Severe Service Application

Identifying and managing severe service conditions for engine longevity.

Maintenance Interval Schedule

ARD Spark Plug (Emission Related Component) - Clean

Removing the Spark Plug

Steps for safely removing the ARD spark plug.

Installing the Spark Plug

Steps for correctly installing the ARD spark plug.

Air Compressor - Check (If Equipped)

Air Shutoff - Test

Procedure to test the air shutoff valve's function for safety.

Air Tank Moisture and Sediment - Drain (If Equipped)

Battery - Recycle

Guidelines for recycling used batteries.

Battery - Replace

Step-by-step instructions for replacing the engine battery.

Battery Electrolyte Level - Check

Battery or Battery Cable - Disconnect

Procedures for disconnecting battery cables with safety precautions.

Belts - Inspect/Replace (Multi Vee Belt)

Coolant (DEAC) - Change

Steps for changing the DEAC coolant and flushing the system.

Coolant (ELC) - Change

Coolant Extender (ELC) - Add

Procedure for adding coolant extender to ELC systems.

Coolant Level - Check

How to check and maintain the coolant level correctly.

Cooling System Supplemental Coolant Additive (SCA - Test/Add)

Procedures for testing and adding SCA to the cooling system.

DEF Filler Screen (Emission Related Component) - Clean

DEF Manifold Filters (Emission Related Component) - Replace (Emissions Related Component)

Type 1 manifold

Specific steps for replacing the Type 1 DEF manifold.

Type 2 Manifold

Specific steps for replacing the Type 2 DEF manifold.

Diesel Exhaust Fluid (Emission Related Component) - Fill

Diesel Exhaust Fluid Filter (Emission Related Component) - Replace

Diesel Exhaust Fluid Injector (Emission Related Component) - Replace

Diesel Particulate Filter (Emission Related Component) - Clean

Driven Equipment - Check

Recommendations for checking driven equipment as per OEM.

Engine - Clean

Procedures for cleaning the engine and its benefits.

Engine Air Cleaner Element - Replace

Steps for replacing the engine air cleaner element.

Engine Air Cleaner Service Indicator - Inspect (If Equipped)

How to inspect the air cleaner service indicator for service needs.

Engine Crankcase Breather - Clean

Engine Mounts - Inspect

Engine Oil Level - Check

Engine Oil Sample - Obtain

Engine Oil and Filter - Change

Oil and Filter Change Intervals

Standard and adjusted intervals for oil and filter changes.

Drain the Engine Lubricating Oil

Recommended method for draining engine oil.

Replace the Oil Filter

Steps for removing and installing the oil filter.

Fill the Oil Pan

Procedure for refilling the engine oil pan with new oil.

Engine Valve Lash - Check

Fuel System - Prime

Fuel System Primary Filter (Water Separator) Element - Replace

Fuel System Primary Filter/Water Separator - Drain

Fuel System Secondary Filter - Replace

Fuel Tank Water and Sediment - Drain

Fumes Disposal Filter Element (Emission Related Component) - Replace (If Equipped)

Grounding Stud - Inspect/Clean/Tighten

Hoses and Clamps - Inspect/Replace

Replace the Hoses and the Clamps

Steps for replacing fuel hoses and clamps.

Overhaul Considerations

Power Take-Off Clutch - Check

Radiator - Clean

Starting Motor - Inspect

Walk-Around Inspection

Inspect the Engine for Leaks and for Loose Connections

Daily checks for leaks, loose parts, and overall engine condition.

Aftertreatment System

Checks for the condition of aftertreatment system lines and connections.

Warranty Section

Warranty Information

General warranty information for the engine and its components.

Emissions Warranty Information

Specific warranty details for emission-related components.

Reference Information Section

Reference Materials

List of reference materials and documents.

Maintenance Records

Importance and types of maintenance records to keep for warranty and analysis.

Maintenance Log

A log for recording engine maintenance activities and service history.

Reference Material (Extended Service Contract)

Information on purchasing and benefits of Extended Service Contracts.

Decommissioning and Disposal

Guidelines for decommissioning and disposing of the product according to regulations.

Related product manuals