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Perkins 404D-22T - Fuel System - Prime

Perkins 404D-22T
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The engine will not start or the engine is difficult to
start.
Not enough power
The engine misfires or the engine runs erratically.
High fuel consumption
Black exhaust smoke
The engine knocks or there is vibration in the
engine.
Excessive engine temperature
For further information on the removal and the
installation of the fuel injectors, refer to the
Disassembly and Assembly manual.
For further information on the testing of fuel injectors,
refer to the Testing and Adjusting manual.
Identification of a suspect Fuel
Injector
Work carefully around an engine that is running.
Engine parts that are hot, or parts that are mov-
ing, can cause personal injury.
NOTICE
If your skin comes into contact with high pressure
fuel, obtain medical assistence immediately.
NOTICE
If a fuel injector is suspected of operating outside of
normal parameters it should be removed by a quali-
fied technician. The suspect fuel injector should be
taken to an authorised agent for inspection.
Operate the engine at a fast idle speed in order to
identify the faulty fuel injector. Individually loosen and
tighten the union nut for the high pressure pipe to
each fuel injector. Do not loosen the union nut more
than half a turn. There will be little effect on the
engine speed when the union nut to the faulty fuel
injector is loosened.
Consult your authorized Perkins dealer or your
Perkins distributor for further assistance.
i08046563
Fuel System - Prime
NOTICE
Care must be taken to ensure that fluids are con-
tained during performance of inspection, mainte-
nance, testing, adjusting and repair of the product.
Be prepared to collect the fluid with suitable contain-
ers before opening any compartment or disassem-
bling any component containing fluids.
Dispose of all fluids according to local regulations
and mandates.
Use the following procedure to prime the fuel system:
If air enters the fuel system, the air must be purged
from the fuel system before the engine can be
started. Air can enter the fuel system when the
following events occur:
The fuel tank is empty or the fuel tank has been
partially drained.
The low-pressure fuel lines are disconnected.
A leak exists in the low-pressure fuel system.
The fuel filter is replaced.
NOTICE
Care must be taken to ensure that fluids are con-
tained during performance of inspection, mainte-
nance, testing, adjusting and repair of the product.
Be prepared to collect the fluid with suitable contain-
ers before opening any compartment or disassem-
bling any component containing fluids.
Dispose of all fluids according to local regulations
and mandates.
Primary filter
Ensure that the air is removed from the primary fuel
filter before you prime the secondary fuel filters, refer
to illustration 58 .
SEBU8311-09
79
Maintenance Section
Fuel System - Prime

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