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422TGM
Perkins 422TGM User Manual
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®
User’
s Handbook
GB
Part No N39453
422GM
422TGM
4.4GM
4.4TGM
4.4TWGM &
4.4TW2GM
415GM
4.4TWGM & 4.4TW2GM
Radiator
4.4GM & 4.4TGM
Radiator
2
Table of Contents
Default Chapter
5
Table of Contents
5
General Information
9
Introduction
9
How to Care for Your Engine
10
General Safety Precautions
19
Engine Guarantee
20
Engine Identification
20
Perkins Companies
22
Engine Views
23
Introduction
23
Location of Engine Parts - 415GM
24
Front and Right Side View (A)
24
Rear and Left Side View (B) - 415GM
25
Location of Engine Parts for the - 422GM
26
Front and Left Side View (C)
26
Rear and Right Side View (D) - 422GM
27
Location of Engine Parts for the - 422TGM
28
Front and Right Side View (E)
28
Rear and Right Side View (F) - 422TGM
29
Location of Engine Parts - 4.4GM
30
Front and Left Side View (G) of the Engine
30
Rear and Right Side View (H) of the Engine
31
Location of Engine Parts - 4.4TGM
32
Front and Right Side View (I) of the Engine
32
Rear and Left Side View (J) of the Engine
33
Location of Engine Parts - 4.4TWGM and 4.4TW2GM
34
Front and Left Side View (K) of the Engine
34
Rear and Right Side View (L) of the Engine
35
Location of Engine Parts - 4.4GM & 4.4TGM Radiator
36
Front and Left Side View (M) of the Engine
36
Rear and Right Side View (N) of the Engine
37
Location of Engine Parts - 4.4TWGM and 4.4TW2GM Radiator
38
Front and Left Side View (O) of the Engine
38
Rear and Right Side View (P) of the Engine
39
Operation Instructions
41
Models - 415GM, 422GM & 422TGM, How to Start the Engine
41
How to Start a Cold Engine with the Fuelled Starting Aid
41
How to Start a Warm Engine
41
How to Stop the Engine
42
Adjustment of the Engine Speed Range
42
Running-In
42
Angle of Operation
42
Models - 4.4GM, 4.4TGM, 4.4TWGM, 4.4TW2GM, 4.4GM Rad, 4.4TGM Rad, 4.4TWGM Rad & 4.4TW2GM Rad, Control Panel (Optional)
43
Control Module (Optional)
45
Engine Wiring Harness (Optional Equipment)
46
How to Start the Engine
49
How to Stop the Engine
50
Emergency Procedures
51
Preventive Maintenance, Models
53
Preventive Maintenance Periods - 415GM, 422TGM & 422TGM
53
Schedules, Models - 415GM, 422GM & 422TGM
54
How to Drain the Coolant Circuit
55
Engines Fitted with Keel Coolers
55
How to Check the Specific Gravity of the Coolant
56
How to Drain the Raw Water System
57
How to Check the Impeller of the Raw Water Pump
58
How to Check the Drive Belt
59
How to Adjust the Belt Tension
59
How to Renew the Element of the Fuel Filter
60
Fuel Pre-Filter
60
Atomiser Fault
60
How to Renew an Atomiser
61
How to Eliminate Air from the Fuel System
62
How to Renew the Lubricating Oil
63
How to Renew the Canister of the Lubricating Oil Filter
64
How to Renew the Engine Breather Assembly
65
How to Renew the Element of the Air Filter - 415GM and 422GM
66
How to Renew the Element of the Air Filter - 422TGM
67
How to Set the Valve Tip Clearances - 415GM
68
How to Set the Valve Tip Clearances - 422GM and 422TGM
69
Seacock Strainer
70
Corrosion
70
Supplementary Tools
70
Preventive Maintenance Periods - 4.4GM, 4.4TGM, 4.4TWGM, 4.4TW2GM, 4.4GM Rad, 4.4TGM Rad, 4.4TWGM Rad & 4.4TW2GM Rad
71
Schedules - 4.4GM, 4.4TGM, 4.4TWGM, 4.4TW2GM
72
Schedules - 4.4GM Rad, 4.4TGM Rad, 4.4TWGM Rad & 4.4TW2GM Rad
73
How to Fill the Coolant Circuit - 4.4GM, 4.4TGM, 4.4TWGM, 4.4TW2GM
74
How to Fill the Coolant Circuit - 4.4GM Rad, 4.4TGM Rad, 4.4TWGM Rad & 4.4TW2GM Rad
75
How to Drain the Coolant Circuit - 4.4GM
76
How to Drain the Coolant Circuit - 4.4TGM
77
How to Drain the Coolant Circuit - 4.4TWGM & 4.4TW2GM
78
How to Drain the Coolant Circuit - 4.4GM & 4.4TGM Rad
79
How to Drain the Coolant Circuit - 4.4TWGM & 4.4TW2GM Rad
80
Engines Fitted with Keel Coolers
81
How to Check the Specific Gravity of the Coolant
81
How to Drain the Raw Water System - 4.4GM & 4.4TGM
82
How to Drain the Raw Water System - 4.4TWGM & 4.4TW2GM
83
How to Check the Impeller of the Raw Water Pump - 4.4GM, 4.4TGM, 4.4TWGM & 4.4TW2GM
84
How to Check the Drive Belt - 4.4GM, 4.4TGM, 4.4TWGM & 4.4TW2GM
85
How to Adjust the Belt Tension
85
How to Check the Drive Belt - 4.4GM Rad, 4.4TGM Rad, 4.4TWGM Rad & 4.4TW2GM Rad
86
How to Adjust the Belt Tension
86
How to Renew the Element of the Fuel Filter - 4.4GM, 4.4TGM, 4.4TWGM & 4.4TW2GM
87
Fuel Pre-Filter
87
How to Renew the Element of the Fuel Filter - 4.4GM Rad, 4.4TGM Rad, 4.4TWGM Rad & 4.4TW2GM Rad
88
Fuel Pre-Filter (Optional)
88
Atomiser Maintenance
89
Atomiser Faults
89
How to Remove and to Fit an Atomiser
90
How to Fit
91
How to Eliminate Air from the Fuel System
92
How to Renew the Lubricating Oil
93
How to Renew the Canister of the Lubricating Oil Filter
94
Air Filter
95
Restriction Indicator
96
How to Check the Valve Tip Clearances
97
Supplementary Tools
98
Power Take-Off
98
Engine Fluids
99
Fuel Specification
99
Lubricating Oil Specification
100
Coolant Specification
101
Fault Diagnosis
103
Problems and Possible Causes
103
List of Possible Causes
104
Engine Preservation
105
Introduction
105
Procedure Models - 415GM, 422GM, 422TGM, 4.4GM, 4.4TGM, 4.4TWGM & 4.4TW2GM
105
How to Add Coolant to the Raw Water System for Engine Preservation Purposes
106
Procedure Models - 4.4GM Rad, 4.4TGM Rad, 4.4TWGM Rad & 4.4TW2GM Rad
107
Parts and Service
109
Introduction
109
Service Literature
109
Training
109
On-Board Spares Kit
109
POWERPART Recommended Consumable Products
109
General Data
111
415Gm
111
422Gm
112
422Tgm
113
4.4Tgm
115
4.4Twgm
116
4.4Tw2Gm
117
4.4GM Radiator
118
4.4TGM Radiator
119
4.4TWGM Radiator
120
4.4TW2GM Radiator
121
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Perkins 422TGM Specifications
General
Engine Model
422TGM
Number of Cylinders
4
Aspiration
Turbocharged
Engine Type
Diesel
Displacement
2.2 liters
Cooling System
Liquid-cooled
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