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Perkins 422TGM User Manual

Perkins 422TGM
124 pages
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®
User’s Handbook
GB
Part No N39453
422GM
422TGM
4.4GM 4.4TGM
4.4TWGM &
4.4TW2GM
415GM
4.4TWGM & 4.4TW2GM
Radiator
4.4GM & 4.4TGM
Radiator

Table of Contents

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Perkins 422TGM Specifications

General IconGeneral
Engine Model422TGM
Number of Cylinders4
AspirationTurbocharged
Engine TypeDiesel
Displacement2.2 liters
Cooling SystemLiquid-cooled

Summary

General Information and Engine Identification

Introduction to Perkins Engines

Overview of on-board generating sets and auxiliary power units.

Engine Care and Operation Guidelines

Essential guidance for maintaining and operating the engine for optimal performance and longevity.

General Safety Precautions

Crucial safety guidelines for engine operation and maintenance to prevent injury and damage.

Engine Guarantee and Identification

Details on warranty claims, distributor contact, and engine model identification.

Engine Views and Component Identification

415GM Engine Views

Identifies parts for the 415GM engine from front/right and rear/left perspectives.

422GM Engine Views

Identifies parts for the 422GM engine from front/left and rear/right perspectives.

422TGM Engine Views

Identifies parts for the 422TGM engine from front/right and rear/right perspectives.

4.4GM Engine Views

Identifies parts for the 4.4GM engine from front/left and rear/right perspectives.

4.4TGM Engine Views

Identifies parts for the 4.4TGM engine from front/right and rear/left perspectives.

4.4TWGM & 4.4TW2GM Engine Views

Identifies parts for 4.4TWGM/4.4TW2GM from front/left and rear/right perspectives.

Radiator Engine Views (4.4GM/TGM/TWGM/TW2GM)

Identifies parts for radiator models from front/left and rear/right perspectives.

Engine Operation Instructions

Starting and Stopping Procedures

Step-by-step instructions for starting and stopping engines across different models.

Engine Speed, Running-in & Angle

Guidance on engine speed adjustment, running-in, and operating angles.

Control Panel Functions

Explanation of gauges, indicators, and buttons on the optional control panel for engine monitoring.

Preventive Maintenance Procedures

Maintenance Schedules and Periods

Outlines maintenance intervals and schedules for various engine models and their types.

Cooling System Maintenance

Procedures for draining, filling, and checking coolant levels and specific gravity.

Drive Belt and Valve Clearance Adjustment

Guidance on checking and adjusting drive belt tension and valve tip clearances.

Fuel System Maintenance

Steps for replacing fuel filter elements, maintaining atomisers, and eliminating air.

Lubrication System Maintenance

Instructions for renewing lubricating oil and oil filter canisters.

Air and Breather System Maintenance

Procedures for renewing air filter elements and engine breather assemblies.

Other Maintenance Tasks

Includes cleaning strainers, addressing corrosion, and listing supplementary tools.

Engine Fluids Specifications

Fuel Specifications

Details recommended fuel quality, cetane number, viscosity, density, and sulphur content.

Lubricating Oil Specifications

Specifies recommended oil types and viscosity grades based on ambient temperature.

Coolant Specifications

Recommends specific coolant types and mixtures for system protection and efficiency.

Fault Diagnosis and Troubleshooting

Common Engine Problems

Lists engine problems with corresponding checks for users and workshop personnel.

Comprehensive List of Causes

An extensive list of potential causes for various engine malfunctions and issues.

Engine Preservation Procedures

Preservation Procedures for Standard Models

Steps for preserving engines (415GM to 4.4TW2GM) during extended periods of non-use.

Adding Coolant for Preservation

Instructions for adding coolant to the raw water system for engine preservation.

Parts and Service Information

Service and Support

Information on obtaining repairs, service literature, and training from Perkins distributors.

Recommended Consumable Products

Lists recommended POWERPART products for engine operation, service, and maintenance.

General Engine Data and Specifications

415GM Specifications

Technical specifications for the 415GM engine, including bore, stroke, and capacities.

422GM Specifications

Technical specifications for the 422GM engine, including bore, stroke, and capacities.

422TGM Specifications

Technical specifications for the 422TGM engine, including bore, stroke, and capacities.

4.4GM Specifications

Technical specifications for the 4.4GM engine, including bore, stroke, and capacities.

4.4TGM Specifications

Technical specifications for the 4.4TGM engine, including bore, stroke, and capacities.

4.4TWGM Specifications

Technical specifications for the 4.4TWGM engine, including bore, stroke, and capacities.

4.4TW2GM Specifications

Technical specifications for the 4.4TW2GM engine, including bore, stroke, and capacities.

4.4GM Radiator Specifications

Technical specifications for the 4.4GM Radiator engine variant.

4.4TGM Radiator Specifications

Technical specifications for the 4.4TGM Radiator engine variant.

4.4TWGM Radiator Specifications

Technical specifications for the 4.4TWGM Radiator engine variant.

4.4TW2GM Radiator Specifications

Technical specifications for the 4.4TW2GM Radiator engine variant.

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