Perma STAR CONTROL User Manual

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01/2022
07/2022
360°
www.perma-tec.com
perma STAR CONTROL - Quick Start Guide
1. Predefi ne installation / Select lubricant, discharge period + connecting parts
2. Prepare lube-point
Clean lube-point Remove grease fi tting
Add reducer, support fl ange
and tubes (if required)
For remote mounting:
Prefi ll lube-point and any grease lines / connections
(use the same grease that is contained in the lubrication system)
For direct mounting:
Prefi ll lube-point and any connecting parts
(use the same grease that is contained in the lubrication system)
3. Activation / Installation of lubrication system
Pressure check: Lube-point / all connecting parts
2022/01 · Version: 1.2 · en
Select a suitable lubricant
for perma STAR LC unit
→ e. g. perma Multipurpose grease SF01
Select discharge period
→
e. g. with perma SELECT APP
(refer to our product catalog for details)
Possible mounting positions:
(Oil fi lled LC
+/- 45°)
Assemble drive
and LC
Tighten threaded ring hand tight until
the white triangle is completely visible
Note activation /
exchange date
on label
Confi guration can be
found on the back page Remove plug
Connect the cable to the
drive by screwing it on
Remove cap and screw
the lubrication system into
the lubrication point
Reducer
Remote mounting for lube-points with vibration,
limited mounting space, high temperature
Direct mounting
Examples: Bearing lubrication
Mounting bracket
STAR Standard Duty
1-point G1/4 female
(109663)
Hose connector G1/4 male for
hose iØ 9.5 mm - push-lock
(101554)
Heavy Duty hose up to
+100 °C oØ 16 mm x iØ 9.5 mm
(101555)
Hose connector G1/4 male for
hose iØ 9.5 mm - push-lock
(101554)
Support fl ange STAR
G1/4 male x G1/4 female
(109420)
Support fl ange STAR
Reducer
Add sealant
(e. g.
Loctite® 243™)

Perma STAR CONTROL Specifications

General

Protection Class	IP 65
Application	Single-point lubrication
Lubricant Capacity	60 cm³, 120 cm³, 250 cm³, 500 cm³
Drive	Electromechanical
Power Supply	Battery or external power supply

Summary

Predefine Installation and Lubricant Selection

Bearing Lubrication Examples

Examples of direct and remote mounting for bearing lubrication.

Lubricant and Discharge Period Selection

Guidance on selecting lubricant type and discharge period.

Possible Mounting Positions

Overview of various possible mounting positions for the device.

Prepare Lube-Point

Cleaning and Fitting Preparation

Steps for cleaning the lube-point and removing grease fittings.

Adding Components and Prefilling

Add reducer, support flange, tubes and prefill lube-points and lines.

Pressure Check

Perform a pressure check on the lube-point and all connecting parts.

Activation and Installation

Assemble Drive and LC

Assemble the drive and LC and tighten the threaded ring.

Marking and Final Connection

Note activation date, remove plugs/caps, and connect the drive cable.

Device Configuration

Mode, Size, and Discharge Settings

Configure operating mode, LC size, discharge period, and volume per impulse.

Electrical Connection Details

Information on electrical connection, signal output, and parallel wiring.

Quick Reference and Indicators

Power Supply and Purge Feature

Information on power supply indication and how to use the purge feature.

LED and LCD Screen Combinations

Explanation of LED/LCD displays for normal operation, run cycle, and errors.