Perma STAR VARIO User Manual

3/29/2016 permaSTARVARIOInstallationandOperation
http://permausa.com/electromechanical/s2/starvarioinstallation?tmpl=component&print=1&page= 1/3
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STARVARIOInstallationandOperation
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Installation&ServicingTips
1. Alwaysensurethatnewlyinstalledbearingsareprepackedwithgrease.
2. Prelubricatebearingsusingagreaseguntoensurethatthepointcanreceivegreasefreely.Cleanallfittingstopreventcontamination.
3. Decidewhethertodirectorremotemountdependingonaccessandsafetyconsiderations.
4. Donotexceedtherecommendedlinedimensions.
5. SelectthedesiredTIMEandVOLUMEsettingsfortheapplication.
6. Assemblethelubricator:
a)SeattheDriveUnitcorrectlyontotheLubricantCartridge(youwillfeelitseatintothecorrectposition).Insertbatterypack.
b)FittheDriveCoverandscrewintoposition.Donotovertightenscrewdownfirmly.
c)Turnunitonandcheckthatgreaseisbeingdischarged.
d)Firmlyattachthesupportadaptor(B110/B111)fordirectmountapplications.
e)Fittheprotectivecap(B700,B701,B702,orB703).
7. Writethedateofinstallationonthelubricatorandrecordthedateofinstallationinthesitemaintenanceschedulingsystemorkeepa
separaterecord.
8. Onceinstalledthelubricatorshouldbeperiodicallyinspectedtocheckthataccidentaldamagehasnotoccurred.ObservetheLEDsignals
andthepositionofthepiston.
9. Whenchangingoutemptylubricators,manuallypurgethebearingtoensurethelubricationconditionshavenotchanged.
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Components
B700ProtectiveCapSTARVARIOlubricatorsaresuppliedstandardwiththeB700protectivecover.Alternativecoversare
availablefordifferingoperatingconditions.
DriveUnitCoverFormspartoftheDriveUnitandincorporatestheON/OFFswitch.Connecttothelubricantcartridgeand
tightenfirmly.Donotovertighten.
BatteryPackAbatterypackissuppliedwitheverylubricantcartridge.Alwayschangethebatterysetwhenchangingthe
lubricantcartridge.
DriveUnitEnsurethecorrectTIMEandVOLUMEsettingsforyourapplication.ToassembleplacetheDriveUnitontopof
theLCandseatcorrectly.ThenscrewontheDriveUnitCover.
LubricantCartridge(LC)Lubricantcartridgesarefilledwithoilsandgreases.Emptycartridgescannotberefilled.The
nozzleofthecartridgeis1/4"BSPM.
B110/B111SupportAdapterThesupportadapteraccessoryprovidesadurableconnectionbetweentheLCandthepointof
lubrication.Itisrecommendedforalldirectmountinstallations.Thesupportadapterisavailablein1/4"and1/8"Mnptsizes.
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Perma STAR VARIO Specifications

General

Lubricant Volume	60 cm³, 120 cm³, 250 cm³
Temperature Range	-20°C to +60°C
Operating Temperature	-20°C to +60°C
Drive	Electromechanical
Pump Type	Piston Pump
Protection Class	IP65
Material	Plastic
Lubricant	Greases up to NLGI 2, oils
Control	Microprocessor controlled
Discharge Periods	1 - 12 months
Setting	Via DIP switch